Long Carbon and Glass Fiber Composites

Complēt™ Long Fiber Reinforced Structural Thermoplastics

Metal Replacement Solution

PlastiComp Complēt™ long carbon and glass fiber reinforced thermoplastics are structural injection molding composites with metal replacement performance.

Long fiber technology provides structural performance that can go head-to-head with metals at a fraction of their weight while retaining the processing ease of injection molding, accelerating lightweighting initiatives across a broad range of industries, including automotive, aerospace and sporting goods.

With appropriate material selection and part design optimization, long carbon fiber materials can reduce the weight of components up to 50% compared to aluminum.

Complēt formulations can be customized using engineering resins, from PA to PEEK, for optimal material performance in your specific applications and enable you to produce products that are tougher, stronger and lighter.

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  • Improved strength and toughness vs. short fiber
  • High strength-to-weight ratio
  • Retains performance across low and elevated temperatures
  • Load carrying creep and fatigue resistance
  • Excellent dimensional stability
  • Very good corrosion and chemical resistance
  • Can be processed on standard injection molding machines

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Internal Frame Structure for Hunting Backpack - Case Study Case Study (Brief) Injection molded Complēt™ long carbon fiber reinforced nylon composite delivered high stiffness and low weight while simplifying manufacturing View
Bettcher Industries – Case Study Case Study Metal replacement, design improvements and Complēt™ long fiber technology provide powerful solution for Bettcher Industries View
Complēt/OnForce LFT Overview & Brand Brochure Brochure Optimize stiffness, strength, and toughness to obtain structural performance with lightweight long fiber reinforced thermoplastics.  View
Craftech Non-Metallic Fasteners - Case Study Case Study (Brief) Custom formulated and pre-colored Complēt™ long glass fiber reinforced ETPU composite offered corrosion resistance while matching the structural capabilities of metal fasteners View
Injection Molded Composite Baseball Bat - Case Study Case Study (Brief) Complēt™ long carbon fiber reinforced composites allows deployment of injection molded material solution for design flexibility and customization View
Innovative Office Furniture Task Chair - Case Study Case Study (Brief) Strategically positioned unidirectional tape inserts overmolded with Complēt™ long glass fiber reinforced nylon composite provide fatigue endurance to allow part reduction for office chair View
Scorpyd Crossbow Integrated Rail and Riser - Case Study Case Study (Brief) Complēt™ long carbon fiber reinforced ETPU composite along with product design and performance analysis services create industry-first integrated rail and riser assembly for Scorpyd Crossbow View
Trail Bicycle Rear Suspension Linkage - Case Study Case Study (Brief) Complēt™ long carbon fiber reinforced ETPU composite reduced weight 33% and performance analysis services confirmed metal-to-thermoplastic conversion success View
Unified Seat Shell for Off-Road Recreational Vehicle - Case Study Case Study (Brief) Complēt™ long glass fiber reinforced nylon composite consolidated multiple metal components into a unified seat shell permitting weight and cost reductions View

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