https://www.avient.com/knowledge-base/article/overmolding-tpe-selection
TPE Knowledge Base
Recommended TPEs
Versaflex OM
Versollan OM
https://www.avient.com/knowledge-base/article/overmolding-tpe-selection?rtype[]=1164
TPE Knowledge Base
Recommended TPEs
Versaflex OM
Versollan OM
https://www.avient.com/products/thermoplastic-elastomers/resound-rec-recycled-content-thermoplastic-elastomers
These 25-40% post-industrial recycled and post-consumer recycled grades are suitable for PP OM.
These 30% post-industrial recycled grades are suitable for PC, ABS and PC/ABS OM.
These grades are formulated with 20-60% PIR content and are suitable for PC, ABS and PC/ABS OM.
https://www.avient.com/knowledge-base/article/overmolding-solutions?rtype[]=1164
TPE Knowledge Base
There are a variety of Avient TPEs designed to have excellent adhesion to a number of rigid plastic substrates for overmolding.
If you do not see your substrate in this page, please contact us directly; we can develop a custom overmolding TPE that is optimized to bond to your specific substrate.
https://www.avient.com/sites/default/files/2020-12/resound-om-technical-bulletin_0.pdf
reSound™ OM Thermoplastic Elastomers
Bio-based TPEs Deliver on Performance
Designed to support sustainability goals, the
reSound OM TPE formulations utilize between
40 and 50 percent bio-renewable content derived
from sugarcane and offer hardness levels and
property retention comparable to traditional
petroleum-based TPEs.
TECHNICAL BULLETIN
UV RESISTANCE
• UV testing: QUV-A Test, 0.68 @ 45C • Comparable results to traditional TPEs
reSound OM 5510-45N reSound OM 5510-60N
Bio-derived Content (%) 40% 50%
Hardness, Shore A 45 60
Delta E after 150 hrs. 0.22 0.23
Delta E after 300 hrs. 1.68 0.56
AGING – BONDING STRENGTH ONTO ABS
reSound OM 5520-55N Room Temperature 70C
Bio-derived Content (%) 49% 49% 49% 49% 49% 49% 49%
Hardness, Shore A 54 54 55 54 55 56
OM Substrate ABS ABS ABS ABS ABS ABS ABS
OM Avg.
Peel, PLI - 17 22 20 17
OM Max.
https://www.avient.com/news/polyone-unveils-new-bio-derived-thermoplastic-elastomers-overmolding
CLEVELAND – October 28, 2019 – PolyOne today announced the launch of reSound™ OM (overmolding) thermoplastic elastomers (TPEs), the latest addition to its sustainable solutions portfolio.
With an opaque natural color, all reSound OM materials can either use traditional TPE colorants or be paired with sustainable colorants from PolyOne.
Caption: PolyOne introduces reSound™OM, bio-derived TPEs with 40 to 50 percent bio-renewable content derived from sugarcane.
https://www.avient.com/knowledge-base/article/overmolding-solutions
TPE Knowledge Base
There are a variety of Avient TPEs designed to have excellent adhesion to a number of rigid plastic substrates for overmolding.
If you do not see your substrate in this page, please contact us directly; we can develop a custom overmolding TPE that is optimized to bond to your specific substrate.
https://www.avient.com/sites/default/files/resources/TPE_Overmolding_Solutions_for_Engineering_Thermoplastics.pdf
Design Considerations
The material requirements of bondable TPE’s are different from conventional
TPE’s and it is the same for designing parts.
OM1040 OM1060 OM1245 OM1255 OM1262 OM 6050 OM 6065
Cycoloy C2950 (PC/ABS) 12.4 16.7 15 15.5 26.4
Cycolac T1000 (ABS) 11.9 17.8 14.5 15.1 27.2
Lexane 141 (PC) 12.2 14.5 13.5 17.2 27.1
Zytel 7331F (PA6) 21 23.5
Zytel 73G33L (33% GF PA6) 17.2 19.8
Zytel 101L (PA66) 22.1 20.7
Table 3: Adhesion test results on other commercial available TPE products.
Injection
velocity, 5 in/s
OM-1040 360
OM-1060 417
OM-1255 246
OM-1262 379
OM-6050-9 253
OM-6065-9 221
60A S-TPE 329
64A TPV 228
Table 5:
Materials
Temperature, C,
Nozzle/Front/Middle/Rear Mold Temperature, C Injection Hi Pressure, psi
OM1040 430/430/410/390 80 500
OM1060 430/430/410/390 80 600
OM1245 430/430/410/390 80 500
OM1262 430/430/410/390 80 800
OM6050 480/480/460/440 80 1000
OM6065 480/480/460/440 80 1200
B-TPE-35A 450/450/430/410 80 500
B-TPE-50A 450/450/430/410 80 800
B-TPE-65A 450/440/430/420 80 800
B.TPV-55A 480/480/470/460 80 800
B-TPV-55A 525/520/510/490 110 1500
B-TPV-70A 535/530/520/500/ 110 1500
Figure 2: Effect of overmold thickness on surface hardness on TPE products.
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
0 2 4 6 8 10
Thickness, mm
H
ar
dn
es
s,
S
ho
re
A
12
CL2000X
G6713
G7930
G7960
G7980
Adhesion Testing and Results
Design Considerations
Conclusions
https://www.avient.com/news/demanding-applications-new-polyone-tpe-nylon-grips-improves-oil-and-abrasion-resistance
This new GLS™ Versaflex™ OM TPE material bonds tightly to nylon substrates to deliver a soft, yet resilient grip for safety, ergonomics and comfort.
Versaflex OM also allows for lower processing temperatures to achieve superior bond strength.
Caption: Products from tool grips to suitcase handles can benefit from superior oil and abrasion resistance with Versaflex OM TPE for nylon.
https://www.avient.com/sites/default/files/2021-09/resound-om-phone-case-case-study-one-pager.pdf
PHONE CASE
MANUFACTURER
P H O N E C A S E
• Formulated TPE with 43% bio-based
content plus favorable UV resistance and
vibration damping performance compared to
standard TPE
• Received radiocarbon (C14) international
certificate for bio-based content
• Provided excellent bonding ability with good
aesthetics
• Matched design specs with an easily
colored material using traditional TPE
colorants
reSoundTM OM TPEs
WHY AVIENT?
Suitable for overmolding onto PC and TPU
• Contains bio-renewable content
• Vibration damping performance and UV resistance
comparable to traditional TPEs
KEY REQUIREMENTS
https://www.avient.com/products/thermoplastic-elastomers/resound-om-thermoplastic-elastomers