https://www.avient.com/news/sustainable-tpes-avient-featured-spe-tpo-conference
During the conference, Christopher Engel, advanced research & development engineer at Avient, will be giving a presentation on exploring bio-based thermoplastic elastomers (TPEs) in automotive applications.
Sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation and fiber optic / 5G network accessibility
https://www.avient.com/sites/default/files/2020-09/edgetek-processing-guide.pdf
These materials are based on select
engineering thermoplastic resins that are formulated with reinforcing additives such as carbon fiber, glass fiber and glass beads.
PROBLEM CAUSE SOLUTION
Excessive Shrink Too much orientation • Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation • Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Burning Melt and/or mold
temperature too hot
Mold design
Moisture
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection speed
• Clean, widen and increase number of vents
• Increase gate size or number of gates
• Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines Melt front temperatures
too low
Mold design
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection speed
• Increase mold temperature
• Decrease injection speed
• Increase gate size
• Perform short shots to determine fill pattern and verify
proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp Excessive orientation
Mold design
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection speed
• Increase number of gates
Sticking in Mold Cavities are overpacked
Mold design
Part is too hot
• Decrease injection speed and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
• Increase draft angle
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Incomplete Fill Melt and/or mold
temperature too cold
Mold design
Shot Size
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap
to parting line
• Increase shot size
• Increase cushion
Brittleness Melt temperature too low
Degraded/Overheated material
Gate location and/or size
• Increase melt temperature
• Increase injection speed
• Measure melt temperature with pyrometer
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Relocate gate to nonstress area
• Increase gate size to allow higher flow speed and lower
molded-in stress
Fibers on Surface
(Splay)
Melt temperature too low
Insufficient packing
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure, and time
• Increase shot size
• Increase gate size
Sink Marks Part geometry too thick
Melt temperature too hot
Insufficient material volume
• Reduce wall thickness
• Reduce rib thickness
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase shot size
• Increase injection rate
• Increase packing pressure
• Increase gate size
Flash Injection pressure too high
Excess material volume
Melt and/or mold
temperature too hot
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection speed
• Increase transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection speed
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
TROUBLESHOOTING RECOMMENDATIONS
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/news/polyone-showcases-expansive-fiber-colorants-additives-portfolio-itma-2019
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PolyOne Showcases Expansive Fiber Colorants & Additives Portfolio at ITMA 2019
BARCELONA – June 20, 2019 – This week at ITMA, the trendsetting fiber, textile and garment technology exhibition, PolyOne is featuring its comprehensive range of liquid and solid colors and additives for the mass dyeing and functional modification of synthetic fibers.
PolyOne fiber colorant and additive solutions now span five brands, including solid masterbatch options for traditional and melt spun fiber from recent acquisitions Magenta Master Fibers and IQAP.
https://www.avient.com/products/engineered-polymer-formulations/sustainable-formulations/maxxam-rec-recycled-polyolefin-formulations
They can be filled and reinforced to satisfy required performance characteristics and can be blended with glass, minerals, impact modifiers, colorants and stabilizer systems.
Recycled Content Thermoplastic Elastomers: reSound™ REC
https://www.avient.com/investors/investor-news?page=15
PolyOne to Begin Thermoplastic Elastomer Production in India...
PolyOne Launches New Hammerhead™ Marine Composites...
https://www.avient.com/resource-center?document_type=253&document_subtype=216&page=1
Advanced Composites Explained
Universal Polyamide Overmold Thermoplastic Elastomer - White Paper
https://www.avient.com/news/avient-feature-sustainable-solutions-fiber-itma-2023
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News Center
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Avient to Feature Sustainable Solutions for Fiber at ITMA 2023
Avient will feature Remafin™ Fiber Colorants for spin-dyeing polypropylene fibers, filaments, and nonwovens, along with Renol™ Fiber Colorants for polyester and polyamide (nylon) fibers and filaments.
Avient’s portfolio of Cesa™ Fiber Additives, which can help enhance performance and improve the processing of extruded fibers, will also be on display.
https://www.avient.com/sites/default/files/2020-03/polyone-2019-annual-report.pdf
That’s why we continue to focus on risk reduction
through our global R3 initiative.
In Januar y we acquired Fiber-Line, a
global leader in customized engineered fibers and
composite materials that ser ves the fiber optic
cable, oil & gas, industrial and consumer industries.
Composites and additives are delivering
today, and we expect they will continue to grow well into the future.
https://www.avient.com/investor-center/news/avient-updates-third-quarter-and-full-year-2022-forecast
continued, "The war in
Adjusted EPS - Continuing Operations
We have divested more cyclical, less specialized businesses and made significant investments in innovation, composites and sustainable solutions.
https://www.avient.com/news/syncure-xlpe-portfolio-avient-expands-dbdpe-free-flame-retardant-grades
We understand the need to adapt to evolving regulations while continuing to provide high-performing, flame-retardant solutions.
Dyneema®, the world’s strongest fiber™, enables unmatched levels of performance and protection for end-use applications, including marine and sustainable infrastructure and outdoor sports
Sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation and fiber optic / 5G network accessibility