https://www.avient.com/sites/default/files/2020-07/phthalate-facts-brochure.pdf
Learn more about
phthalates at:
ChemicalSafetyFacts.org
AmericanChemistry.com
PHTHALATES HAVE BEEN
CAREFULLY RESEARCHED
A large amount of research on
phthalates has been conducted
by universities, government
agencies, manufacturers and
independent test laboratories.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2023-06/Cesa_ Stat Antistatic Additives for Automotive - Application Bulletin.pdf
They are high-molecular-weight
additives and as such are conductive along their
full molecular chains.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2021-03/colorant-chromatics-high-temp-compounds-selection-guide.pdf
COLORANT
CHROMATICS
HIGH-TEMPERATURE
POLYMER FORMULATIONS
PRODUCT SELECTION GUIDE
COLORANT CHROMATICS
HIGH TEMPERATURE COMPOUNDS
PROPERTY ISO Test Method Units PES PPSU PEI LCP PEEK PSU
PHYSICAL
Density 1183 — 1.37 1.29 1.27 1.40 1.30 1.24
Mold Shrinkage Flow/X-flow 294–4 % 0.8/0.85 0.7/XX 0.6/0.7 0/0.7 1.0/1.3 0.7
MECHANICAL
Tensile Strength 527 Mpa 85 70 85 200 100 70
Tensile Elongation Yield 527 % 7 7.5 6 — — 6
Tensile Elongation Break 527 % >25 >60 60 3 30 >50
Izod Notched 180 kJ/m2 7 55 5 95 7 5.5
THERMAL
HDT 1.8 MPa 75 °C 205 200 190 190 150 175
FLAMMABILITY
Flame Rating UL-94 — V-0 V-0 V-0 V-0 V-0 HB
ADDITIONAL
Steam Sterilizable — Cycles 100 2000 2000 1500 1000 100
CUSTOM OPTIONS
Color — — Yes Yes Yes Yes Yes Yes
Reinforced — — Yes Yes Yes Yes Yes Yes
Conductive — — Yes Yes Yes Yes Yes Yes
Lubricated — — Yes Yes Yes No Yes Yes
Radiopaque — — Yes Yes Yes No Yes Yes
Trade Names — — Veradel
Ultrason E
Radel
Ultrason P Ultem
Vectra
Zenite
Xydar
KetaSpire
Victrex
Vestakeep
Udel
Ultrason S
Avient high temperature precolored and specialty compounds are your solutions for high performance
products.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2020-09/surround-processing-guide-2020.pdf
These materials utilize long fiber
technology and exhibit enhanced shielding effectiveness versus standard short fiber conductive polymers.
TEMPERATURE
Material Rear
Center
Front
Nozzle
Melt
Mold
Nylon 6,6
540–570
530–560
530–560
540–570
540–570
200–300
(90–150)
Nylon 6,6
30% SS
540–570
530–560
530–560
540–570
540–570
200–300
(90–150)
PBT
510–410
(265–280)
490–540
(255–280)
480–530
480–530
480–530
150–250
(65–120)
PC
14% NiCF
540–570
540–570
530–560
530–560
530–560
150–250
(65–120)
ABS
470–520
460–520
460–520
460–530
(240–275)
460–530
(240–275)
100–200
(40–90)
PP
440–480
(225–250)
440–480
(225–250)
430–470
(220–245)
420–460
(215–240)
420–460
(215–240)
125–175
(50–80)
DRYING
Material Temperature
°F (°C) Time Minimum
Moisture
Maximum
Moisture
Nylon 6,6
14% NiCF 180 (80) 4–5 hours 0.05% 0.20%
Nylon 6,6
30% SS 180 (80) 4–5 hours 0.05% 0.20%
PBT
14% NiCF 250 (120) 6-8 hours 0.02% 0.03%
PC
14% NiCF 250 (120) 3–4 hours 0.02% 0.02%
ABS
14% NiCF 200 (90) 2–4 hours 0.05% 0.10%
PP
14% NiCF 180 (80) 2–4 hours 0.20% 0.30%
Equipment
• Feed throats smaller than 2.5" may cause bridging due to pellet size
- Larger feed throats will be more advantageous with long fiber EMI shielding resins
• General purpose metering screw is recommended
- Mixing/barrier screws are not recommended
• L/D ratio
- 18:1–20:1 (40% feed, 40% transition, 20% metering)
• Low compression ratio
- 2:1–3:1
• Deep flights recommended
- Metering zone 3.5 mm
- Feed zone 7.5 mm
• Check ring
- Three-piece, free-flowing check ring
• General purpose nozzle (large nozzle tips are recommended)
- Minimum orifice diameter of 7/32"
- Tapered nozzles are not recommended for long fiber EMI shielding resins
• Clamp tonnage:
- 2.5–5 tons/in2
Gates
• Large, free-flow gating recommended
- 0.25" x 0.125" land length
- 0.5" gate depth
Runners
• Full round gate design
• No sharp corners
• Minimum of 0.25" diameter
• Hot runners can be used
PROCESSING
Screw Speed Slower screw speeds are recommended to protect fiber length
Back Pressure Lower back pressure is recommended to protect fiber length
Pack Pressure 60–80% of max injection pressure
Hold Pressure 40–60% of max injection pressure
Cool Time 10–30 seconds (depends on part geometry and dimensional stability)
PROCESS CONSIDERATIONS
Recommended – retain fiber length (maximize conductivity)
• Low shear process
• Low screw speed and screw RPM
• Slow Injection speed
• Fill to 99–100% on first stage of injection
- Reduces potential nesting of fibers at gate location
- Improves mechanical performance near gate location
- Promotes ideal fiber orientation
Resin Rich Surface
• Achieved when using a hot mold temperature and longer cure times
≥ Max mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could reduce attenuation performance in an assembly
Fiber Rich Surface
• Achieved when using a cold mold temperature and shorter cure times
≤ Minimum mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could improve attenuation performance in an assembly
www.avient.com
Copyright © 2020, Avient Corporation.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2024-08/Avient-2023-Sustainability-Report_5.pdf
Our Code of Conduct establishes a clear set of ethical and behavioral standards for our business conduct.
Suppliers are expected to comply with our Supplier Code of Conduct.
Suppliers are expected to comply
with our Supplier Code of Conduct.
https://www.avient.com/sites/default/files/2024-08/Avient 2023 Sustainability Report_6.pdf
Our Code of Conduct establishes a clear set of ethical and behavioral standards for our business conduct.
Suppliers are expected to comply with our Supplier Code of Conduct.
Suppliers are expected to comply
with our Supplier Code of Conduct.
https://www.avient.com/sites/default/files/2024-01/Global Standard Response_Dec 2023.pdf
Audits must be conducted during normal business hours
Ethics - Code of Conduct
Avient has its own ethics policy
– The Avient Code of Conduct
which establishes a clear set of
ethical and behavioral
standards for business conduct
by all Avient associates.
The
Avient code of conduct is
available here.
https://www.avient.com/sites/default/files/2024-10/CCG metallic sulfones case study_Final.pdf
AVIATION COMPONENTS
MANUFACTURER
S E A T B E L T C O V E R
• Paint-free, metallic look
• Reduced Volatile Organic Compounds (VOCs)
• Lightweight
• Excellent mechanical performance
• Non-conductive solution
• Provided a non-conductive solution with reduced
VOCs and coexisting color and metallic effects
• Supplied a technology compatible with PPSU,
PES, and PSU
• Lowered density compared to virgin resin
• Reduced the need for secondary processing and
associated VOCs
• Supplied low minimum order quantity of gold,
silver and bronze colors
Colorant Chromatics Metallic Effect Pre-
colored Sulfone Colorants
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-07/Nymax REC - Battery Frame - Case Study Snapshot.pdf
BOS
B A T T E R Y S F R A M E
• Recycled materials where possible
• Non-halogen flame retardant performance to V0 rating
• BOS company color RAL9004 (on visible parts)
• Thermal performance for some parts
• High strength at low thickness for load-bearing parts
• Provided multiple polymer solutions for the battery frame
including recycled nylon, thermoplastic elastomers and
thermally conductive formulations
• Utilized recycled nylon with up to 35% glass fiber content
to provide high strength for load-bearing parts at a low
thickness to minimize weight
• Enabled customer to launch a new innovative battery
system with a modular design for use in multiple
applications – maximizing the working life of the battery
Nymax™ REC Recycled Nylon Formulations and
Therma-Tech™ Thermally Conductive Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-10/case-study-one-pager-trilliant-xr-xray-glasses.pdf
MEDICAL EQUIPMENT
MANUFACTURER
S U R G I C A L X - R A Y G L A S S E S
• Replace lead while providing uniform shielding
performance
• Radiation shielding up to 140KeV
• Improve glasses design
• Compliance with Radiation Protection Regulation: Adult
eye exposure must be below 20 mSv per calendar year
• Conducted extensive testing to ensure comparable and
uniform shielding performance
• Improved geometric flexibility
• Lowered shielding component costs 30-50% by
eliminating machining and assembly steps (associated
with lead)
• Reduced weight of the glasses and enabled a more
ergonomic design
• Eliminated disposal concerns associated with lead
Trilliant™ XR Lead Replacement
Thermoplastics
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/trilliant
Medical equipment manufacturer