https://www.avient.com/sites/default/files/2020-11/controller-grip-case-study.pdf
Specifically, the material needed
to provide long-lasting glow-in-the-dark performance,
a grippy yet comfortable feel, the ability to be laser
etched with appropriate logos, and simplified processing
for cost control.
The material is also complicated to
process, which can increase costs further.
https://www.avient.com/sites/default/files/2023-03/ColorMatrix Amosorb rPET Booster Product Bulletin.pdf
For brand owners seeking to maximize their rPET
usage up to 100% to achieve sustainability and
recyclability targets, Amosorb 4020R offers a cost
effective solution with reliable oxygen scavenging
performance and low haze levels on final bottles.
For converters manufacturing bottles for oxygen
sensitive beverages such as juices or teas and
sauces, Amosorb 4020R is a unique masterbatch
solution offering a reliable, cost effective oxygen
scavenging performance, while giving freedom of
usage for many different grades of rPET up to 100%
in content.
https://www.avient.com/sites/default/files/2021-07/lubrione-for-conveyor-belt-gears-application-bulletin.pdf
LubriOne™ Internally Lubricated Formulations
For Conveyor Belt Gears
With high strength and durability, metal has been a
reliable material for machinery parts for centuries,
however, more commonly traditional materials
are being replaced by plastic alternatives that offer
performance, cost and sustainability benefits.
With only one machine required for
production of a plastic gear, these formulations can
reduce manufacturing steps, processing time and
material costs.
https://www.avient.com/sites/default/files/2023-05/Cesa Light Diffusion Additives for Automotive - Product Overview.pdf
Cesa™
Light Diffusion Additives enable manufacturers to
develop consumer-pleasing automotive lighting
systems that also meet OEM’s demands for
manufacturability and cost management.
Cost efficient formulations have been developed
to meet a wide range of technical and design
requirements.
https://www.avient.com/sites/default/files/2020-09/oncap-anti-fog-product-bulletin.pdf
These anti-fog
additives are a cost-efficient means of minimizing
condensation from forming on polyolefin films
used to pack perishable fresh foods.
Adding an anti-fog solution
to a film recipe delivers value to brand owners
and film manufacturers in multiple ways:
Reduces operating cost: Anti-fog additives are
a drop-in solution.
https://www.avient.com/sites/default/files/2020-10/fluoropolymer-cable-case-study-.pdf
Because every pound of scrap can lead to higher costs
and the potential loss of hard-earned customers, the
Avient team worked overtime to develop a formulation
that could be easily integrated into the manufacturer’s
production lines.
COLLABORATION HELPS FLUOROPOLYMER CABLE
MANUFACTURER WIN BUSINESS, CUT COSTS
© 2020, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
https://www.avient.com/sites/default/files/2021-04/versaflex-computer-mouse-case-study.pdf
The material facilitates two-shot
molding, a highly efficient manufacturing process that
eliminates time-consuming, high-cost assembly.
The
Avient team worked carefully to develop a compound
that could utilize existing tooling to avoid additional
tooling costs.
https://www.avient.com/sites/default/files/resources/Resilience%2520LS%2520Diffuse%2520Comparison%2520Guide_No%2520CP.pdf
PMMA
Considering lens performance, Resilience™ LS Frost PVC offers properties and
material performance similar to PMMA, often at a significantly lower cost.
1 ASTM D-1003 measured by Polymer Diagnostics, Inc.
PDI) on extruded profiles
2 ASTM D-638
3 ASTM 256
4 ASTM D-648 66 psi, unannealed, 0.125"
5 Savings depends on profile size
and production volume
Acrylite is a registered trademark of
Evonik Performance Materials
Lens Performance
Resilience™ LS
Frost PVC
Acrylite® Satinice
Frost PMMA
Light Transmission1 at 0.060"
(1.5mm)
83% Low Diffusion
78% Medium Diffusion
75% High Diffusion
81% Low Diffusion
Diffusion Half Power Angle (DLD)
26° Low Diffusion
41° Medium Diffusion
58° High Diffusion
26° Low Diffusion
Tensile Strength2
Tensile Modulus2
Tensile Elongation (break)2
7,360 psi
400,000 psi
20%
7,330 psi
330,000 psi
43%
Flammability (UL 94)
V-0 @ 1.5mm
5VA @ 2.0mm
HB @ 1.6mm
Notched Izod Impact (73°F)3 2.3 ft-lb/in 0.6 ft-lb/in
Heat Deflection Temperature4 157°F/69°C 182°F/83°C
UV Stability Good Excellent
Chemical Resistance Excellent Good
Typical Lens Profile Cost 10–15% Savings5 Baseline
1.866.POLYONE
www.polyone.com
Copyright © 2018, PolyOne Corporation.
https://www.avient.com/sites/default/files/2020-10/demystifing-cmf-brochure.pdf
ENSURING COST
EFFECTIVENESS &
MANUFACTURABILITY
HOW WILL MY CMF CHOICES IMPACT MY MANUFACTURING
OPERATIONS AND COSTS?
If it looks great, but can’t be manufactured or costs
too much, development dies on the vine.
5 COMMON OBSTACLES
BRANDS FACE WITH EVERY CMF CHOICE
D E S I G NC
LLEN
ES
D E S I G N I L LU M I N AT E S
COMPARATIVE
STUDIES
HOW WE CAN HELP
OUR PR OCESS LEADS TO EDUCATED DESIGN CHOICES
TRENDS &
INSIGHTS
OPERATIONS
SUPPORT
DESIGN
SERVICES
POLYMER
INNOVATIONS
Avient Design works with you to find inspiration specific
to your product and your needs.
https://www.avient.com/sites/default/files/2021-01/sem-base-station-antenna-application-bulletin.pdf
In addition to an increased speed to market, our custom formulations boost your
design flexibility and offer better performance-to-cost ratios as compared to traditionally used materials.
Better Performance-to-Cost Ratios – Traditionally
used materials can cost 30–40% more than a
thermoplastic solution at only slightly better
performance.