https://www.avient.com/sites/default/files/resources/HIGH_PERFORMANCE_CLEAR_THERMOPLASTICS_ELASTOMER.pdf
HIGH PERFORMANCE CLEAR THERMOPLASTICS ELASTOMER
Jiren Gu , Tom Castile and Krishna Venkataswamy
GLS Corporation
833 Ridgeview Dr., McHenry, IL 60050
Abstract
High performance clear TPE products
are developed to replace silicone and PVC in
various medical and personnel care applications.
Styrene Block Copolymer (SBC) is a
TPE that combine the processing characteristic
of thermoplastics and physical properties of
vulcanized rubbers.
SBC
compound is thermoplastics and can be recycled,
which results in additional saving in processing
cost compared with thermset silicone.
https://www.avient.com/investor-center/news/polyone-raises-outlook-second-quarter-2019-adjusted-earnings
I want to highlight our Specialty Engineered Materials segment which is overcoming continued weakness in
with gains in composites and wire and cable applications.
We have invested heavily in composites over the last few years and are now delivering with multiple new business wins."
https://www.avient.com/products/fiber-line-engineered-fiber-solutions/fiber-line-engineered-fiber-products/yarn-compression-packing
Carbon Fiber
Fiber-Line Engineered Fibers - Products & Applications
Carbon Fiber
https://www.avient.com/sites/default/files/2020-10/investing-in-avient.pdf
Examples include:
• Barrier technologies that preserve the shelf-life
and quality of food, beverages, medicine and
other perishable goods through high-
performance materials that require less plastic
• Light-weighting solutions that replace heavier
traditional materials like metal, glass and wood,
which can improve fuel efficiency in all modes of
transportation
• Breakthrough technologies that minimize
wastewater, improve the recyclability of materials
and advance a circular economy
• Composite solutions to support accelerated
growth of 5G / fiber-optic infrastructure
investment as the world demands greater and
faster connectivity
Avient employs approximately 9,100 associates and is
certified ACC Responsible Care® and a founding
member of the Alliance to End Plastic Waste.
Operational Excellence
Empowers us to respond to the voice of the customer with relentless continuous
improvement.
We will do so though our investments and focus on
sustainable solutions for high-growth markets, including healthcare,
consumer, packaging and composites/5G.
https://www.avient.com/sites/default/files/2020-11/investing-in-avient_0.pdf
Examples include:
• Barrier technologies that preserve the shelf-life
and quality of food, beverages, medicine and
other perishable goods through high-
performance materials that require less plastic
• Light-weighting solutions that replace heavier
traditional materials like metal, glass and wood,
which can improve fuel efficiency in all modes of
transportation
• Breakthrough technologies that minimize
wastewater, improve the recyclability of materials
and advance a circular economy
• Composite solutions to support accelerated
growth of 5G / fiber-optic infrastructure
investment as the world demands greater and
faster connectivity
Avient employs approximately 9,100 associates and is
certified ACC Responsible Care® and a founding
member of the Alliance to End Plastic Waste.
Operational Excellence
Empowers us to respond to the voice of the customer with relentless continuous
improvement.
We will do so though our investments and focus on
sustainable solutions for high-growth markets, including healthcare,
consumer, packaging and composites/5G.
https://www.avient.com/sites/default/files/2020-09/stat-tech-tri-fold-processing-guide.pdf
These materials combine the performance
of select engineering resins with reinforcing additives, such as carbon powder, carbon fiber, nickel-coated carbon fiber and
stainless steel fiber, for low-to-high levels of conductivity depending upon application requirements.
PROBLEM CAUSE SOLUTION
Incomplete Fill Melt and/or mold
temperature too cold
Mold design
Shot Size
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap to parting line
• Increase shot size
• Increase cushion
Brittleness Melt temperature too low
Degraded/Overheated material
Gate location and/or size
• Increase melt temperature
• Increase injection speed
• Measure melt temperature with pyrometer
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Relocate gate to nonstress area
• Increase gate size to allow higher flow speed
and lower molded-in stress
Fibers on Surface
(Splay)
Melt temperature too low
Insufficient packing
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure, and time
• Increase shot size
• Increase gate size
Sink Marks Part geometry too thick
Melt temperature too hot
Insufficient material volume
• Reduce wall thickness
• Reduce rib thickness
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase shot size
• Increase injection rate
• Increase packing pressure
• Increase gate size
Flash Injection pressure too high
Excess material volume
Melt and/or mold
temperature too hot
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection speed
• Increase transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection speed
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Excessive Shrink Too much orientation • Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation • Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Burning Melt and/or mold
temperature too hot
Mold design
Moisture
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease injection speed
• Clean, widen and increase number of vents
• Increase gate size or number of gates
• Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines Melt front temperatures
too low
Mold design
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection speed
• Increase mold temperature
• Decrease injection speed
• Increase gate size
• Perform short shots to determine fill pattern and verify
proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp Excessive orientation
Mold design
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection speed
• Increase number of gates
Sticking in Mold Cavities are overpacked
Mold design
Part is too hot
• Decrease injection speed and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
• Increase draft angle
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
TROUBLESHOOTING RECOMMENDATIONS
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-07/versaflex-hc-syringe-plunger-english.pdf
Versaflex HC - Syringe Plunger - English
SYRINGE
MANUFACTURER
D I S P O S A B L E S Y R I N G E
P L U N G E R
• USP VI and ISO 10993-4,5 compliant
• Sterilize by gamma & EtO
• Long-term sealing performance
• Low coefficient of friction (COF)
• Consistent performance across barrel sizes
• Provided a formulated solution that met
rigorous medical application requirements
• Improved global supply continuity
• Increased process efficiency by replacing
previous thermoset material with TPE
Versaflex™ HC 2110-57B
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/company/sustainability/sustainability-report/products/markets/5g-case-study
5G Fiber Optic Cables
To achieve accessibility in low density areas, providers need cable technology to easily deploy fiber to the home (FTTH) networks.
Fiber-Line™ Fiber Optic Cable solutions enhance the performance and prolong the life of FOC with water blocking yarns, strength members, and ripcords, enabling cable manufacturers to optimize slimmer, stronger, cables at longer aerial spans with lower tension—critical for rural FTTH networks.
https://www.avient.com/sites/default/files/2021-06/fl.datasheet-strengthmembers.pdf
WHY FIBER-LINE® STRENGTH MEMBERS?
POPULAR COATED STRENGTH MEMBERS
MOVING HIGH PERFORMANCE FIBERS FORWARD
LOCATIONS
Headquarters, R&D, Manufacturing
FIBER-LINE® LLC
3050 Campus Drive
Hatfield, PA 19440
+1 215.997.9181
fiber@fiber-line.com
Manufacturing Operations
FIBER-LINE® LLC
280 Performance Drive SE
Hickory, NC 28602
+1 828.326.8700
fiber@fiber-line.com
EMEA & Asia Pacific Operations
FIBER-LINE® INTERNATIONAL B.V.
We believe that our ongoing
commitment to protect the environment, to remain at
the forefront of fiber and coating technology, and to
‘treat others as we want to be treated’ will continue to
drive the success of our customers, shareholders, and
employees.
https://www.avient.com/resources/safety-data-sheets?page=5942
UV POLYSTRAND BLUE PE
UV POLYSTRAND GREEN PE