https://www.avient.com/sites/default/files/resources/TPE_Overmolding_Solutions_for_Engineering_Thermoplastics.pdf
TPE suppliers have responded developing a variety of compounds
with the attributes to bond to several engineering plastics such as nylon (PA),
polycarbonate (PC), Acrylonitrile-butadiene-styrene (ABS), and PC/ABS alloys
This paper elaborates different TPE technologies developed to bond to various
rigid substrates i.e.
Nylon (PA), Polycarbonate (PC), Acrylonitrile-butadiene-
styrene (ABS), and PC/ABS alloys
Introduction
A wide variety of thermoplastic materials are used to make molded products.
The focus for this study was to develop thermoplastic elastomer compounds that
would overmold onto substrates made from Nylon (PA), Polycarbonate (PC),
Acrylonitrile-butadiene-styrene (ABS), and PC/ABS alloys.
https://www.avient.com/sites/default/files/2020-12/versaflex-portable-speaker-product-bulletin.pdf
硬度 42A 65A 65A 80A 70A
颜色 自然色 自然色 自然色 自然色 自然色
包覆成型 PC/ABS, COPE PC/ABS, COPE PC/ABS, COPE PC/ABS PC/ABS
特性 低压缩永久变形 丝般触感/耐久性佳 丝般触感/适用于薄长
部件
无析出/丝般触感/耐污/
抗紫外光
无析出/丝般触感/耐污/
抗紫外光
应用
Versaflex™ CE 3120-40 Versaflex™ CE 3120-65 Versaflex™ CE 3620 Versaflex™ CE 3130-80 Versaflex™ CE 3130-70
表面 表面 表面 表面密封垫
Versaflex TPE 如何让便携式扬声器与众不同
垫片
防水防尘
- 外壳密封紧密,可确保长期使用无泄漏
降低制造成本
-
- 比硅树脂或热塑性聚氨酯(TPU )具有更快的循
环时间
设计自由
- 垫片中的注塑TPE 使得难以组装简易型O 形圈的
复杂设计成为可能
扬声器外壳
外观耐久
- 柔滑触感
- 耐磨、抗紫外线、外观持久
降低制造成本
- 直接包覆成型到基板上,无需采购和组装硅树脂
外壳;对聚碳酸酯和 ABS 具有很强的附着力
- 比硅树脂或热塑性聚氨酯(TPU )具有更快的循
环时间
设计自由
- TPE包覆成型,无需使用机械互锁装置和底漆即
可将硅树脂材料粘附到基板上
欲了解更多关于Versaflex™ TPE在便携式扬声器应用的信息,
请联系埃万特 +86-21-60284888
现如今,便携式扬声器制造商都在寻找可信赖的材料,在防水防尘的同时兼具耐久性并提供更多的设计可能性。
https://www.avient.com/sites/default/files/2023-07/Versollan OM- Len Compartment -Application Snapshot.pdf
AVIENT SOLUTION
MEDICAL DEVICE
MANUFACTURER
C O M P A R T M E N T C O V E R
• Improve grip with a matte rubber finish
• Comply with RoHS Directive
• Provide superior adhesion to PC/ABS
• Achieved excellent adhesion to PC/ABS at a
lower wall thickness of to 2mm
• Improved aesthetics and usability with the
rubber finish provided by our custom
formulation
• Provided quick responses to customer queries
and accelerated time to market
KEY REQUIREMENTS
GOOD ADHESION + COMPLIANCE
LEARN MORE
Versollan™ Thermoplastic Elastomers
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-12/automotive-ir-lens-of-sensor-case-study-brief.pdf
AVIENT SOLUTION
IR TRANSMISSION
LEARN MORE
Avient Corporation 1
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/edgetek-abs-pc-pc/abs-formulations
https://www.avient.com/sites/default/files/2024-05/Edgetek Engineered Polymer Formulations - E-cigarette Housing-Case study snapshot.pdf
E-CIGARETTE
MANUFACTURER
H O U S I N G
• Special effect finish
• Halogen-free flame-retardant material
• High production efficiency
• Provided PC formulation with customized
speckle effect to meet specific color and
surface expectations
• Passed UL 94 V-0 flame retardant test at
1.0 mm
• Offered better impact strength than
competitor‘s PC material, and passed the
drop testing
• Eased processing with high-flow material
Edgetek Engineered Polymer Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-04/trilliant-hc8900-medical-device-housing-case-study.pdf
DEVICE
MANUFACTURER
M E D I C A L D E V I C E H O U S I N G
• Improved chemical resistance compared to PC/ABS,
PC/PET & COPE
• Flame retardant (FR) rating of V-1 at 0.75 mm
• Zero BPA & non-halogenated FR material
• Available in standard hospital grade pre-colors
• Provided a cost-effective material with superior
chemical resistance to traditional materials
• Formulated a medical-grade, semi-crystalline
blend to support regulatory testing and
approvals
• Demonstrated superior property retention and
crack resistance after exposure to hospital-
grade disinfectants, including Virex® Tb,
helping to extend the device life
Trilliant™ HC8900 Thermoplastics
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-02/Edgetek FR_Server Cabinets Internal Hold - case study snapshot.pdf
SBD cordless power tool
GLOBAL CLOUD
SERVICE PROVIDER
I N T E R N A L H O L D O F S E R V E R
C A B I N E T S
• PC-based solution with good impact strength
• UL 94 V-0 certification
• Dimensionally stable
• Offered a 40% glass fiber-reinforced PC solution
with high modulus and high impact strength
• Achieved a UL 94 V-0 flammability rating at 3.0 mm
• Provided pre-colored formulation that met specific
white requirements and maintained good color
stability even after long-term production at high
temperatures
• Ensured high flowability so the material could be
injected with low pressure, avoiding damage to the
metal frame
Edgetek Engineered Polymer Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-10/gls-tpes-with-antimicrobial-technologies-product-bulletin.pdf
PRODUCT BULLETIN
VERSAFLEX™ GP
2810-40N AM
VERSAFLEX™ CE
3120-65* AM
ONFLEX™ LO
7120-45 AM
Applications Personal care grips
Consumer packaging
Consumer electronics
Charging stations
HVAC seals
Cup holder mats
Color Natural Natural Natural
Durometer, Shore A 45 66 45
Specific Gravity
(kg/m3) 0.87 1.14 1.13
Tensile Strength
(PSI) 650 1200 585
Elongation % 700 600 685
Modulus @ 300%
|(PSI) 260 585 300
Injection Moldable Yes Yes Yes
OM Substrate PP PC, ABS, PC/ABS, COPE PP
TECHNICAL PROPERTIES
*UL listing does not apply; testing can be completed if required by the customer
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2023-01/Disinfectant Resistant Trilliant and Versaflex HC Materials Program Bulletin_0.pdf
Trilliant™ HC high performance formulations were
developed for specific healthcare enclosure needs,
including:
• Chemical resistance to common disinfectants
• UL 94 ratings of 5VA at 3.0, V-0 at 1.5 mm &
V-1 at 0.75 mm
• Retained color aesthetics after chemical
exposure
• Ability to utilize existing PC/PET & COPE tooling
Tested using an adaptation from ASTM D543 for
environmental stress cracking resistance (ESCR),
15 bars of each material were placed into jigs at
1% and 2% strain.
Virex® Tb Vesphene™ IIse CaviCide™
Trilliant™ HC 8910 +++ +++ +++
Trilliant™ HC 8920 (FR) – +++ +++
FR PC/PET – + ++
FR COPE (copolyester) + ++ +++
Tensile Strength Property Retention After 72-hour Continuous Exposure
+++ Best (>90% retention),
++ Better (50-90% retention),
+ Good (
Designed for two-
shot injection molding and formulated for the
appropriate substrate, these medical-grade TPEs
are compatible with rigid PVC, copolyesters, all
PC alloys, ABS, TPUs and PEI substrates.
https://www.avient.com/sites/default/files/2023-01/Mevopur Standard Colors Product Bulletin _ Color Card.pdf
Concentrates and pre-colored formulations are
available for a wide range of polymers, including
PE, PP, PEBA, PC, ABS, and others.
KEY CHARACTERISTICS
• Globally harmonized formulations are
manufactured at four ISO 13485 certified
medical sites, providing global consistency
and increased security of supply
• Documented change control available
• A range of standard colors eliminates color
matching to expedite development time
• The portfolio includes compliant colors for
use in:
- Needle hub applications: ISO 6009
- Ophthalmic container closures
(American Academy of Ophthalmology)
REGULATORY SUPPORT
• A library of pre-tested raw materials including:
- ISO 10993-1 and USP biological
evaluation
- European Pharmacopeia 3.1.3/3.1.5
(polyolefin)
- USP (polyethylene)
- ICH Q3D elemental impurities
• Registered Drug Master File (Type III) and/or
Device Master File
• Food contact established with FDA/EU*
HEALTHCARE APPLICATIONS
• Medical devices such as catheters, surgical and
dental instruments, and drug delivery devices
• Pharmaceutical packaging including vials
and bottles
• Diagnostics for blood analysis or In Vitro
Diagnostics (IVD)
PRODUCT BULLETIN & COLOR CARD
* FDA/EU compliance information available upon request; exceptions may occur
Color Pantone
Reference PE Base PP Base Transparent
PP Base PEBA Base PC Base Transparent
PC Base* ABS Base*
White — PE0M176031 PP0M176045 ** AH0M415001 NC0M176058 ** SB0M665206
Yellow 102C PE1M176076 PP1M176060 PP1M176062 AH1M415002 NC1M176058 NC1M176059 SB1M664958
Orange 158C PE2M176044 PP2M176046 ** ** NC2M176044 NC2M664912 SB2M664939
Red 199C PE3M176131 PP3M176111 PP3M176113 AH3M415002 NC3M176116 NC3M176122 SB3M665037
Pink 196C PE3M176130 PP3M176109 ** AH3M415001 NC3M176117 NC3M665052 SB3M665039
Violet 2593C PE4M176023 PP4M176036 PP4M176039 AH4M415001 NC4M176038 NC4M176044 SB4M664978
Light Blue 292C PE5M176155 PP5M176169 ** AH5M415003 NC5M176142 ** SB5M665402
Mid Blue 285C PE5M176154 PP5M176171 PP5M176175 AH5M415002 NC5M176143 NC5M176146 SB5M665404
Dark Blue 288C PE5M176153 PP5M176173 ** ** NC5M176144 ** SB5M665406
Light Green 346C PE6M176128 PP6M176111 ** ** NC6M176118 ** SB6M665070
Bluish Green 3145C PE6M176126 PP6M176115 ** ** NC6M176119 ** SB6M665068
Medium Green 348C PE6M176127 PP6M176113 PP6M176118 AH6M415001 NC6M176120 NC6M176121 SB6M665072
Dark Gray 425C PE7M176066 PP7M176091 PP7M176094 ** NC7M176124 ** SB7M665297
Mid Gray Cool Gray 5C PE7M176067 PP7M176089 ** AH7M415001 NC7M176125 NC7M665175 SB7M665295
Beige 7502C PE8M176048 PP8M176058 ** ** NC8M176058 ** SB8M664871
Brown 463C/731C PE8M176049 PP8M176060 ** ** NC8M176059 ** SB8M664869
Black Black C PL9M176008 PP9M176017 ** ** NC9M176008 NC9M176009 SB9M664896
Colors may vary from actual color shown.