https://www.avient.com/sites/default/files/2020-09/edgetek-processing-guide.pdf
Base Resin PPA PC PSU PES PPS
Co-
polymer
Acetal
PEEK PA
Barrel Temperatures* °F (°C)
Rear Zone 550–580
(288–305)
550–590
(288–310)
600–640
(316–338)
630–660
(332–338)
550–580
(288–304)
350–370
(177–188)
660–700
(349–371)
440–490
(227–254)
Center Zone 560–600
(293–316)
570–600
(300–316)
620–670
(327–354)
650–680
(343–360)
560–615
(293–324)
380–390
(193–200)
700–730
(371–388)
470–510
(243–266)
Front Zone 580–620
(304–327)
580–630
(304–322)
630–680
(332–360)
670–730
(354–388)
590–630
(310–332)
390–430
(200–221)
720–750
(382–400)
490–540
(254–282)
Nozzle 575–615
(302–324)
580–630
(304–322)
630–680
(332–360)
680–700
(360–371)
600–625
(316–330)
380–415
(193–213)
720–750
(382–400)
520–570
(271–300)
Melt
Temperature
575–615
(302–324)
580–625
(304–330)
625–675
(330–358)
650–710
(343–377)
600–625
(316–330)
370–410
(188–210)
670–740
(354–393)
520–570
(271–300)
Mold
Temperature
250–300
(121–150)
175–240
(80–116)
190–300
(88–150)
225–325
(107–164)
250–325
(121–164)
190–250
(88–121)
290–375
(143–190)
150–200
(66–93)
Pack & Hold
Pressure
50%–75%
of Injection Pressure
Injection
Velocity
in/s
1.0–3.0
Back Pressure
psi 50
Screw Speed
rpm 50–90
Drying
Parameters
°F (°C)
6 hrs @ 175
(80)
4 hrs @ 250
(121)
4 hrs @ 275
(135)
4 hrs @ 250
(121)
3 hrs @ 300
(150)
2 hrs @ 200
(93)
3 hrs @ 275
(135)
4 hrs @ 180
(82)
Cushion
in 0.125–0.250
Screw
Compression
Ratio
2.5:1–3.5:1 2.0:1–2.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1
Nozzle
Type
General
General
General
General
General
General
General
Reverse
Taper
Clamp
Pressure 5–6 Tons/in2 of projected area of cavities and runner system
* Barrel temperatures should be elevated for compounds designed for electrical insulative properties.
https://www.avient.com/sites/default/files/2020-08/specialty-dispersions-overview.pdf
COLORANT DISPERSIONS
RUBBER COLORANT DISPERSIONS
Stan-Tone™ MB/MC & EP
Stan-Tone™ MB/MC & EP are pigment dispersions
for rubber systems, available in customizable binder
systems suited for nitrile, EPR, EPDM, SBR, natural
rubber, CPE and EVA compounds
Applications: industrial goods, auto mats, rubber
flooring, sponge rubber, wire and cable
URETHANE COLORANT DISPERSIONS
Polyester Urethane Paste Colorants:
Stan-Tone™ PEP
Stan-Tone™ PEP colorants are reactive and
compatible with polyester systems, reacting to
become part of the final cured product
Applications: cast urethane wheels, industrial
rollers, rigid foams, adhesives, laminates, pultrusion,
glass reinforced composites, coated fabrics
Polyether Urethane Paste Colorants:
Stan-Tone™ ET
Stan-Tone™ ET colorants for urethane are compatible
with polyether systems, reacting to become part of
the final cured product
Applications: flexible foam, cast-able rolls
and wheels, adhesives and laminates
EPOXY COLORANT DISPERSIONS
Stan-Tone™ EPX
Stan-Tone™ EPX consists of selected pigments
dispersed in a Bisphenol A undiluted epoxy resin with
an epoxide equivalent of 185
Applications: protective coatings, adhesives, epoxy
flooring, electrical potting and laminates
VINYL COLORANT DISPERSIONS
Stan-Tone™ VC & VCP
Stan-Tone™ VC and VCP are products based on single
pigment or multi-pigment blends and are designed
for applications in which dispersion, uniformity,
compatibility and cleanliness are essential
Applications: profile extrusions, decking, outdoor
furniture, calendaring applications
Plasticizer-Based Colorants for Vinyl Paste:
Stan-Tone™ HCC
Stan-Tone™ HCC dispersions consist of selected
pigments dispersed in diisodecyl phthalate
plasticizer (DIDP) and are designed for applications
in which dispersion, uniformity, compatibility and
cleanliness are essential
Applications: coated fabric, vinyl sealants,
adhesives, wall coverings, toys and sporting goods
SILICONE COLORANT DISPERSIONS
Liquid Silicone Colorants:
Silcopas™
Stan-Tone™ SP or FSP (FDA-compliant)
Silcotec™ SL
Stan-Tone™ HC Plus LSR (class VI certified)
Silicone paste colorants are single pigment or custom-
made dispersions using a silicone carrier specially
developed for liquid silicone rubber (LSR) injection
molding applications
Applications: infant care, toys, seals, gaskets and
medical equipment
High Consistency Silicone Rubber Colorants:
Silcogum™
Silcotec™ S
Stan-Tone™ SMB
Stan-Tone™ HC Plus HCR (class VI certified)
Silicone rubber colorants are made with a silicone
elastomer gum binder resulting in cuttable
masterbatches or slabs for ease of handling, especially
for 2-roll, open-mill mixing
Applications: mechanical seals, keypads, gaskets, wire
and cable jacketing
Room Temperature Vulcanization Colorants:
Silcopas™ RTV and Stan-Tone™ SP
Silcopas™ RTV and Stan-Tone™ SP colorants
offer a standard line of single pigment or custom
made dispersions using a low viscosity dimethyl
fluid specially developed for room temperature
vulcanization (RTV) rubber
Applications: caulks, sealants, adhesives
WATER-BASED COLORANT DISPERSIONS
Water-Based Liquid Colorants:
Stan-Tone™ WDN
Stan-Tone™ WDN water dispersions are high-solids
organic or inorganic pigment dispersions designed to
help meet standards for dispersion including pH levels
and strength and shade
Applications: dipped latex balloons and gloves,
coatings and adhesive systems
ADDITIVE
AQUEOUS ADDITIVE DISPERSIONS
Aquamix™
Aquamix™ chemical dispersions are a full line of
dispersed and emulsified curatives, antioxidants,
fillers, vulcanizers, optical brighteners, flame
retardants, UV stabilizers and tackifiers
Applications: adhesives and latex compounding,
curatives
SILICONE ADDITIVE DISPERSIONS
Electrically Conductive Additives for Silicone:
Silcosperse™ EC
Silcosperse™ EC electrically conductive additives
provide high conductivity and lower filler loadings
Applications: resistors, printable electronics, flexible
electronics, insulator depolarizers
Laser Marking Additives for Silicone:
Silcosperse™ LM
Silcosperse™ LM laser marking additives are
dispersions that contain laser absorbers and color
formers that eliminate the need for secondary etching
Applications: medical device housings, electronic
device housings, wire and cable jacketing
Peroxide Additives for Silicone:
Silcocat™
Silcocat™ dispersions can improve silicone molding
process by stabilizing silicone peroxide compound levels
Applications: automotive hoses, seals, gaskets
Heat Stabilizer Additives for Silicone:
Silcosperse™
The Silcosperse™ family of heat stabilizing additives
provide a high quality dispersion into silicone
designed to enhance heat resistance of silicone
compounds
Mold Release Additives for Silicone:
Silcosperse™ IMR
Silcosperse™ IMR is an internal mold release
dispersion designed to be added to the silicone or
fluorosilicone compound to facilitate the de-molding
of finished parts
Acid Acceptor Additives for Silicone:
Silcosperse™ 180
Silcosperse™ 180 acid acceptor is a premium
dispersion used to neutralize acid by-products
generated by certain peroxides
Viscosity Modifiers for Silicone:
Silcosperse™ 237
Silcosperse™ 237 modifier dispersions are designed
to raise or control the viscosity without changing
solid content
SPECIALTY
PRODUCTS
DRY POWDER COLORANTS
Stan-Tone™ D and Stan-Tone™ DC
Stan-Tone™ D and Stan-Tone™ DC are dry powder
pigments available in a range of hues and
chemical types
WET OR DRY BLEND COLORANTS
Stan-Tone™ DB
Stan-Tone™ DB dry blend colorants provide
enhanced performance over dry colors, resulting
in uniform critical pigment weight ratios for
improved color control
SELF-BONDING SILICONE
Silcotec™ SCB
Silcotec™ SCB self-bonding silicone solutions
allow silicone to bond to various substrates
without prime coating
To learn more about our colorant & additive dispersions,
please contact us at +1.844.4AVIENT (1.844.428.4368) or
visit www.avient.com.
https://www.avient.com/sites/default/files/resources/NOVEL_THERMOPLASTIC_ELASTOMERS_FOR_UNIVERSAL_OVERMOLDING_ON_DISSIMILAR_THERMOPLASTICS.pdf
Figure 1
Surface energy of various thermoplastic elastomers with rigid thermoplastics
Engineering
Plastics
Polyamide 6,6
ABS
Polycarbonate
Acrylic
Polystyrene
Polypropylene
Polyethylene
Elastomers
COPA
TPU
COPE
S-TPE
TPV
mPE
Surface
Energy (mN/m)
46
43
40
37
34
31
28
Figure 2
Schematic diagram of the peel test
Table I
Physical property of TPE-1
Shore A Hardness (10 second delay) 44
Specific Gravity (g/cm3) 0.90
Color Natural
300 % Modulus (PSI) 348
Tensile Strength (PSI) 603
Elongation at Break (%) 598
Tear Strength (lbf/in) 110
Table II
Adhesion value of TPE-1 on different substrates
Substrate
Average Peel Strength
(lbf) Failure Type
PP 17 Cohesive
Copolyester 13 Adhesive
PET 13 Adhesive
PPE/HIPS 18 Adhesive
PMMA 15 Adhesive
PS 18 Adhesive
PC 17 Adhesive
PC/ABS 14 Adhesive
HIPS 13 Adhesive
ABS 13 Adhesive
Table III
Properties and peel strength of TPE-2 materials
15.37Nylon
11.16.5POM
227Polyester
22.619PC/ABS
24.5-ABS
20.828PP
Peel Strength (PIL)
713721Tensile Elongation (%):
10811010Tensile Strength (psi):
5651Hardness:
BA
15.37Nylon
11.16.5POM
227Polyester
22.619PC/ABS
24.5-ABS
20.828PP
Peel Strength (PIL)
713721Tensile Elongation (%):
10811010Tensile Strength (psi):
5651Hardness:
BA
Figure 3
Capillary viscosity of TPE-1 and -2 at 200°C
1.00E+00
1.00E+01
1.00E+02
1.00E+03
1.00E+01 1.00E+02 1.00E+03 1.00E+04 1.00E+05
Shear rate (1/sec)
Vi
sc
os
ity
(P
a*
se
c)
TPE-1 TPE-2A TPE-2B
GLS Corporation
Abstract
Introduction
Experimental
Material
Two classes of “universal overmolding TPEs” have been developed and used in this study.
https://www.avient.com/sites/default/files/2021-medical-devices-selection-guide.pdf
RE SOURC E S
MEDICAL EQUIPMENT THAT’S EQUIPPED
TO PERFORM
Your medical equipment needs to be durable and properly perform every time.
https://www.avient.com/sites/default/files/2021-02/2021-medical-devices-selection-guide.pdf
RE SOURC E S
MEDICAL EQUIPMENT THAT’S EQUIPPED
TO PERFORM
Your medical equipment needs to be durable and properly perform every time.
https://www.avient.com/sites/default/files/resources/PolyOne%2520India%2520Terms%2520and%2520Conditions%2520of%2520Sale%2520of%2520Products.May%25202016.pdf
Seller has
based any recommendations to Buyer for the use of the Product upon
information that Seller considers reliable, but Seller makes no warranty as to
any results Buyer might obtain in Buyer’s use(s) for the Product.
https://www.avient.com/sites/default/files/2021-11/avient-design-ergonomic-design-guide.pdf
The setup was completed by fixing the impact surface of
the hammer and applying a 1g (gravity force = 9.8 m/s/s)
excitation in the X-direction, as shown in Figure 21.
https://www.avient.com/sites/default/files/resources/PolyOne%2520IR%2520Presentation%2520-%2520Seaport%2520Global%2520Transports%2520%2526%2520Industrials%2520Conference.pdf
sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://www.mullerquaker.com/products/greek100/greek100-peach-and-passion-fruit&ei=-acYVZq7EIqwyASDjYL4CA&bvm=bv.89381419,d.cWc&psig=AFQjCNGNCQY1_dCN2RPLzxtap_Pu0omTXQ&ust=1427765484498432
POLYONE CORPORATION 22
2016 Revenue: $0.7 Billion
At a Glance: Performance Products & Solutions
2016 Revenue by Industry Expanding Profits
5.5%
6.9%
3.8% 3.6%
5.5%
4.3%
6.3% 7.2% 7.7%
8.3%
12-14%
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2020
Operating Income % of Sales
Platinum
Vision
11.1%
B & C
30%
Transportation
18%
W & C
16%
Industrial
16% Appliance
6%
Consumer
5%
Packaging
5%
E & E
3%
Healthcare
1%
United
States
78%
Canada
16%
Latin
America
4%
Asia
2%
Key Applications
POLYONE CORPORATION 23
2016 Revenue: $1.1 Billion
At a Glance: Distribution
Key Suppliers
ROIC Expanding Profits
2.6%
3.0%
3.5%
4.0%
4.6%
5.6%
6.4%
5.9% 6.1%
6.6%
6.5-7.5%
6.4%
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2020
Operating Income % of Sales
Platinum
Vision
15%
51%
2006 2016
Transportation
24%
Healthcare
22%
Industrial
18%
Consumer
15% Appliance
6%
E & E
5%
B & C
4%
Packaging
4%
W & C
2%
http://www.avient.com/Pages/VariationRoot.aspx
24 POLYONE CORPORATION
Application Examples
POLYONE CORPORATION 25
Luxury Packaging
with Gravitech Density Modified Polymers
Impart weight, sound and
metallic finish to caps and
closures for cosmetics and
spirits applications
Elevate quality and prestige
perceptions among high-end
consumers
Eliminate time and cost
associated with secondary
operations and assembly
POLYONE CORPORATION 26
Eliminate costs by increasing
pigment density
Enhance color performance
without altering form and
formulation
Increase design capabilities by
reducing weight and layer
thickness
Optimize Color Usage
with OnColor Super Concentrates
POLYONE CORPORATION 27
Inhibit microbial growth on
polymer surface
Enhance value or products
and devices
Highly versatile concentrate
with the ability to be
incorporated into a wide
variety of products
Combat Bacteria Formation
with WithStand Antimicrobial Technology
POLYONE CORPORATION 28
Medical Device Housings
with Chemically Resistant Engineered Polymers
Durable, long-lasting
products stand up to the
most aggressive disinfectants
Minimize environmental
stress cracking and
discoloration
One of the broadest
medically approved polymer
and colorant portfolios
POLYONE CORPORATION 29
Color & Design Services
Greater control of color development
and supply chain
Work across entire design process
from concept to commercialization
Inspire creativity in the use of
polymer materials, colors
and effects
Innovative brand differentiation
Faster development timelines
POLYONE CORPORATION 30
Outdoor Applications
Leading provider of high performance
specialty materials for the recreational
and sports & leisure industry
Well positioned across all segments to
address market needs
Metal to Polymer Conversion
Lightweighting
Thermal Management
Impact Performance
Source: Outdoor Industry Association
POLYONE CORPORATION 31
Fiber Colorants
Solutions for clothing, apparel, footwear, automotive & sporting goods
ColorMatrix Fiber Colorant Solutions
Proprietary advanced liquid color
formulations and equipment enable
greater efficiency and productivity
Eliminates aqueous dyeing and its
associated wastewater treatment
Solid Color Concentrates
Extrusion-spun fibers colored via
solid masterbatch
POLYONE CORPORATION 32
High-Barrier Packaging Containers
Capability to extrude up to 13
layers
Strong oxygen and moisture vapor
transmission protection
Can be made symmetrical or
asymmetrical to meet customized
needs of broad variety of
applications
Barrier protection and superior
sensory properties
1
Reconciliation of Non-GAAP Financial Measures (Unaudited)
(Dollars in millions, except per share data)
Senior management uses comparisons of adjusted net income attributable to PolyOne common shareholders, adjusted earnings per share (EPS) attributable to PolyOne common
shareholders and operating income before special items to assess performance and allocate resources because senior management believes that these measures are useful in
understanding current profitability levels and that current levels may serve as a base for future performance.
https://www.avient.com/sites/default/files/2024-03/Terms and Conditions of Sale for Switzerland.pdf
Seller has based any recommendations to Buyer
upon information that Seller considers reliable, but Seller makes no
warranty as to any results Buyer might obtain in Buyer’s use(s) for
the Product.
https://www.avient.com/sites/default/files/2022-11/Smarter Materials High Performance Thermoplastics.pdf
Following are top reasons why many manufacturers and designers choose
high-performance thermoplastics:
• High-temperature resistance • Chemical resistance
• Flame/smoke/toxicity (FST) performance • Chemically inert
PLUS, ALL
THE BENEFITS
OF PLASTIC
In addition to their elite-level properties,
high-performance thermoplastics deliver
the typical advantages of polymers over
other material types such as metal, glass and
ceramic, including:
• Light weight
• Design freedom/part consolidation
• Easy colorability
• Efficient, high-volume processing
• Elimination of secondary operations
• Enhanced product experience
for the end user
- quieter environment
- improved tactile feel
- better usability
ADVANTAGES
Going Above
and Beyond
• Amorphous structure
• High marks for toughness, chemical resistance,
hydrolytic stability, resistance to boiling water,
and extreme thermal capabilities
• Best for: aerospace interiors, hot water fittings,
and medical and dental devices that are
subjected to repeated steam sterilization
• Also used in food equipment exposed to
temperature extremes, such as coffeemakers
or freezer-to-microwave cookware
Polyaryletherketones
Polysulfones
Liquid crystal polymers
Polyetherimides
Polyphenylene sulfides
There are five
major families of
high-performance
thermoplastics
AR
YL
ET
H
KE
TO
N
ES
SU
LF
O
N
ES• Semi-crystalline structure
• High marks for thermal stability, chemical
resistance and mechanical properties over
a wide temperature range
• Better-than-average levels of combustion
resistance and electrical performance
• Some PAEK materials, like polyetheretherketone
(PEEK), are also extremely tough and have
excellent impact strength
• Best for: aerospace, automotive, industrial
and medical components
• May be used to create stock shapes such as
rods, bars, and tubes
All in the Family
PH
EN
YL
EN
E
SU
LF
ES • Semi-crystalline structure
• Excellent temperature resistance with continuous
service temperatures up to 230°C
• High marks for modulus and resistance to creep,
corrosion, and chemicals
• Above-average electrical properties
• Best for: complex parts with extremely tight
tolerances; often used as an alternative to metals
and thermosets in automotive underhood parts,
appliances, electronics, and industrial applications
Polyaryletherketones
Polysulfones
Liquid crystal polymers
Polyetherimides
Polyphenylene sulfides
There are five
major families of
high-performance
thermoplastics
ET
H
IM
ES
LI
Q
U
C
RY
ST
AL
P
O
M
S • Semi-crystalline structure
• High degree of anisotropy: strength, stiffness
and thermal expansion will be greater in one
direction vs. the other
• High marks for temperature, chemical
and electrical resistance
• Exceptional mechanical strength
and high flow rates; often used to fill
extremely long parts with thin walls
• Best for: electronic connectors, sensors,
bullet-resistant vests, jet engine enclosures,
brake and transmission friction parts, and gaskets
• Amorphous structure
• High marks for thermal, mechanical,
and chemical properties
• Often selected for demanding applications requiring
ultra-high mechanical strength combined with high
temperature, corrosion and wear resistance
• Impact resistance may be lower than
that of PSUs and PAEKs
• Best for: aerospace interiors, automotive lighting,
medical devices, and electrical and fiber optic
connectors
All in the Family
Source: https://www.craftechind.com/standard-and-custom-parts-in-high-performance-plastics/
TEMPERATURE AND MATERIAL TYPE
The two broad classifications of high-performance thermoplastics—amorphous and semi-crystalline—
have different temperature characteristics.