https://www.avient.com/sites/default/files/2023-11/Cesa Clean Processing Usage Guide.pdf
GUIDELINES FOR USING CESA CLEAN ADDITIVES
• Cesa Clean works best when molded maintaining normal (injection)
pressure/shear
• For best results, Avient recommends a “Running Color Change”
which eliminates breaks in the molding cycle
• Since the Cesa Clean concentrate will expand, it is recommended
to reduce the shot size by 20%
• It is designed for use at a let-down ratio (LDR) of 3.0% or (33:1); however,
use rate can vary depending on the severity of the contamination but
typically is 2.0–4.0% (a use rate higher than 6.0% may not have any
positive affect on the cleaning performance)
• Using Cesa Clean as a routine part of your color change rotation will
allow faster changes and consume a minimal amount of raw material
- Note: If the manifold is not cleaned routinely, this process may be
more time consuming and additional material will be required
• It is best to process at your normal polymer processing temperatures
- For best performance, stock temperature should be at least 400°F
- If 400°F is achieved during the purging process, no additional
activation will occur during the reprocessing of regrind
- All parts produced during the “Running Purge Cycle” should be
captured as regrind, resulting in a scrap-free color change
- If using sequential gates, open and close all gates at the same time
while purging the tool
- If contamination appears to be coming from one gate, open and
close first, and for an extended period of time, to force more material
through this location
- When cleaning in this manner, pay close attention to shot size
- Parts containing the previous or new color plus any Cesa Clean
can be used as regrind
INTRODUCING CESA CLEAN TO YOUR PROCESS
Hand Blend
• Hand weigh enough of the Cesa Clean and
natural resin mix to equate to 3–5 times the
barrel capacity
• Use rate should be 3.0% or 33:1 for routine
cleaning
• For difficult-to-clean tooling, or tooling which
is not routinely cleaned, start at 4.0% or 25:1
• Note: Do not attempt to vacuum load more than
15 feet from source as stratification/separation
may occur
Volumetric Feeder
• Calibrate feeder to dispense 3.0% or 33:1 for
routine cleaning
• For difficult-to-clean tooling, or tooling which
is not routinely cleaned, start at 4.0% or 25:1
• This style of feeder is highly recommended for
at-the-throat metering of Cesa Clean
Blending Units
Most blenders have an extra bin for an additive
• Fill the additive bin with Cesa Clean
• Set blender to introduce the Cesa Clean at
2.0 to 4.0%
• Note: Do not air convey any further than 15 feet
as Cesa Clean has a high density and may separate
from the mix.
GETTING STARTED
TIMING IS THE KEY TO A RUNNING
COLOR CHANGE
Hand Blend
• Have the purge blend ready to load
• If hopper contains a mixture of resin, color and/
or regrind, it should be run dry or drained before
beginning the color change, keeping the screw
full so press cycle continues
• Run the main resin hopper dry or shut off hopper
to hand feed at the throat
• Once press is clean, slide hopper in place
and proceed with next color-resin blend
• The next color can be added while Cesa Clean is
still in the barrel
• When splay is no longer visible in parts, reset shot
size, parts should be ready to pack
(Single) Volumetric/Gravimetric Metering Unit
at the Throat
• Empty and clean feeder while press continues
to run
• Add Cesa Clean to the feeder color hopper and
calibrate to a 3.0% use rate
• When press is clean, start next color
• When splay is no longer visible in parts, reset shot
size, parts should be ready to pack
• Note: If an open/unused secondary feeder is
installed, use it for the Cesa Clean concentrate
Central Blending Unit
• Thoroughly clean unit while continuing to mold
parts, keeping a resin feed to the press
• Using a clean open hopper or regrind hopper, add
the Cesa Clean concentrate
• Set blender for additive/color to 3.0%
• Once press is clean, drain hopper and/or central
blending unit while continuing to mold parts
• Begin new color and continue to mold parts
• When splay is no longer visible in parts, reset shot
size, parts should be ready to pack
Process Adjustments That Can Help
• Increase back pressure
• Increase screw speed
• Increase injection speed (in some tools maximum
injection speed can facilitate cleaning)
• Reduce mold close time (faster cycle)
• Always remember a stock temperature of 400°F
is essential
When press and tool are clean, return all settings to
standard production process profile.
https://www.avient.com/sites/default/files/2020-10/mulch-films-case-study.pdf
Mulch films case study
BIODEGRADABLE &
COMPOSTABLE
M U L C H F I L M S
• Compliance with European Standard EN17033 or OK
Compost
• Black and white color standards available
under different TÜV Austria certifications
(OK Compost and more)
• Full support for end-product certification for
both EN13432 and EN17033
• Formulated with pigments tested and
approved by certified body
OnColor™ Bio-Colorants
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches/oncolor-bio-colorants
https://www.avient.com/sites/default/files/2020-08/oncolor-naturals-product-bulletin.pdf
OnColor™ Naturals Colorants
PRODUCT DESCRIPTION
OnColor™ Naturals is a range of colorants formulated
with natural pigments derived from plants, flowers,
roots and minerals.
Mineral and vegetal pigments can be mixed together
to adjust color tones and match Pantone or other
standard colors.
COLOR POSSIBILITIES
Vegetal pigments can give vivid color tones while
minerals help achieve calmer and earthy hues.
https://www.avient.com/sites/default/files/2020-08/oncolor-brilliant-metallics-product-bulletin.pdf
OnColor™ Brilliant Metallic Colorants
OnColor™ Brilliant Metallic Colorants are highly
reflective colorants that rely on premium coatings
grade special-effect pigments to produce a striking
look for polymer parts.
Available in masterbatch solutions, the color
combining possibilities are virtually endless.
KEY CHARACTERISTICS
• Available in standard metallic finishes
or custom colors
• Premium grade special-effect pigments
• Uniquely formed particles provide an
enhanced metallic effect
• Molded-in color eliminates scratching
or chipping
• Cost effective replacement for painted, plated
or metal parts
MARKETS AND APPLICATIONS
OnColor Brilliant Metallic Colorants add depth
and vibrancy to:
• Packaging, including premium cosmetics
or luxury caps
• Transportation, such as interior or exterior
automotive trim and components
• Consumer goods
• Appliances
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-08/oncolor-brilliant-metallics-product-bulletin_0.pdf
OnColor™ Brilliant Metallic Colorants
OnColor™ Brilliant Metallic Colorants are highly
reflective colorants that rely on premium coatings
grade special-effect pigments to produce a striking
look for polymer parts.
Available in masterbatch solutions, the color
combining possibilities are virtually endless.
KEY CHARACTERISTICS
• Available in standard metallic finishes
or custom colors
• Premium grade special-effect pigments
• Uniquely formed particles provide an
enhanced metallic effect
• Molded-in color eliminates scratching
or chipping
• Cost effective replacement for painted, plated
or metal parts
MARKETS AND APPLICATIONS
OnColor Brilliant Metallic Colorants add depth
and vibrancy to:
• Packaging, including premium cosmetics
or luxury caps
• Transportation, such as interior or exterior
automotive trim and components
• Consumer goods
• Appliances
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2022-10/ColorMatrix SOS Small Order Program Bulletin.pdf
The service delivers flat pricing
for lower volumes coupled with fast turnaround in
color design and production.
It is available in liquid
color form for injection molding applications using
polyolefin resins.
Avient’s exclusive production system specifically
addresses the need for small volume requirements
of color.
https://www.avient.com/sites/default/files/2022-04/Gas Pipe Mfgr Application Snapshot.pdf
Gas Pipe Mfgr Application Snapshot
G A S D I S T R I BU T I O N
P I P E M A N U FAC T U R E R
P R O F I L E E X T R U S I O N
• Meet Plastic Pipe Institute (PPI) gas distribution pipe
approval requirements for ASTM D2513 and PE2708
MDPE
• Reduce the number of quality complaints through
enhanced color distribution and consistency
• Eliminate late notifications and poor communications with
a higher level of customer service from their supplier
• Provided a PPI-approved colorant as
required with the added benefit of additional
UL and NSF approvals
• Supplied improved solid colorant formulation
resulting in fewer customer complaints
• Offered a premier problem solving approach
with enhanced communications and
increased sense of urgency
OnColor™ Yellow Solid Colorant
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches
https://www.avient.com/sites/default/files/2024-08/Textile _ Fabric OnColor REC Snapshot.pdf
conventional technology, moving toward carbon-
negative
OnColor™ REC Polymer Colorants
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
SUSTAINABILITY + COLOR STABILITY
LEARN MORE
© 2024, Avient Corporation, All Rights Reserved.
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches/oncolor-rc-environmental-black-color-concentrate
https://www.avient.com/sites/default/files/2023-01/Mevopur Healthcare Functional Additives for Bormed Resins Application Bulletin.pdf
Mevopur™ Healthcare Colorants and Formulations
and Mevopur™ Healthcare Functional Additives
for Bormed™ Resins
Mevopur™ Healthcare Colorants and Formulations
and Mevopur™ Healthcare Functional Additives
help medical device, diagnostics and
pharmaceutical packaging sectors meet the
growing challenges of product consistency,
compliance and reliability.
MEVOPUR COLORANTS
• Standard colors in PP and PE to shorten
time-to-market
• Custom colors matched to Pantone, RAL or
other color reference
• White colorants for pharmaceutical packaging
for LDPE, HDPE and PP with opacity to reach
USP chapter
MEVOPUR FUNCTIONAL ADDITIVES
• Antistatic formulation with good flow/impact
for injection molding
• Amide- and amine-free antistatic for film
in contact with API (Active Pharmaceutical
Ingredients)
• UV blocking for transparent PP and PE
packaging to meet USP chapter
• Non-migrating friction reduction/processing
aid for PE and PP
• Laser marking/welding additive for fast,
reliable marking/assembly
• MVTR (Moisture Vapor Transmission Rate)
reduction for HDPE to improve shelf-life
• Thermal protection of the polymer during
processing
• Gamma/e-beam sterilization protection for
PP (up to 50kGy) with color compensation
for reduced yellowing
REGULATORY SUPPORT
• Raw materials tested to:
- ISO 10993-1 and USP biological
evaluation
- European Pharmacopeia 3.1.3/3.1.5
(polyolefin)
- USP (polyethylene)
- ICH Q3D elemental impurities
• Registered Drug Master File (Type III) and/or
Device Master File
• Food contact established with FDA/EU*
APPLICATION BULLETIN
* FDA/EU compliance information available upon request
Bormed™ is a registered trademark of Borealis
Healthcare use limitations apply—see below.
https://www.avient.com/sites/default/files/2022-04/Sustainable Material Answers_ Recycled PET 2022_0.pdf
Another color-related challenge is the multitude of different color streams of
recycled PET, which can limit the uses for recycled colored PET.
Fortunately, there is new technology that can
analyze the color of the PET or rPET to be used for a new product and predict the
range of colors possible for the end product.
In many instances,
these colored bottles may offer an outlet to utilize some of the less transparent rPET
feedstock as the colorant can mask the original recyclate color.