https://www.avient.com/sites/default/files/2021-09/versaflex-ce-tpes-for-5g-application-bulletin-cn.pdf
Versaflex CE TPEs for 5G Application Bulletin_CN8.26-2
VERSAFLEX™ CE TPEs 实现 5G 信号高速传输
应用公告
主要特性
为实现信号高速传输和连接提供卓越的介电性
能及较低的信号损耗
与标准 TPEs 相比,具有更低的介电常数(Dk)
和介电损耗(Df)
物理性能优越、耐紫外线、美观
行业&应用
Versaflex™ CE 3140 TPEs 专为手机保护壳研制,
最大限度地减少信号损耗,实现 5G场景中终端设
备的高速连接,为消费者提供无缝使用体验。
分类 Dk @ 40 GHz Df @ 40 GHz
Versaflex CE 3140-65N 2.49 0.024
Versaflex CE 3140-90N 2.54 0.021
标准TPE (70A) 2.67 0.055
标准TPE (90A) 2.83 0.038
5G信号通透性能
*兼容5G手机壳的行业基准:2.5 Dk @ 37 GHz
特性 VERSAFLEX CE 3140 标准 TPE
5G毫米波 (mmWave) 频率下的性能 优异 一般
目标介电常数 (
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-processing-guide.pdf
Base Resin ABS PA PBT PC PE PEEK PP PPS
Barrel Temperatures °F (°C)
Rear Zone 400–475
(200–250)
480–540
(248–282)
480–520
(250–270)
480–570
(250–300)
400–445
(200–230)
660–700
(350–475)
400–440
(200–225)
520–600
(270–300)
Center Zone 410–480
(205–253)
490–550
(254–287)
485–525
(251–273)
500–580
(260–305)
410–455
(207–237)
670–710
(357–385)
410–450
(205–230)
550–610
(285–310)
Front Zone 420–490
(210–257)
500–560
(260–293)
490–530
(254–276)
515–590
(267–310)
420–465
(213–243)
680–720
(363–400)
420–455
(215–235)
570–620
(300–320)
Nozzle 425–500
(215–260)
530–600
(275–315)
700–730
(370–395)
430–460
(220–240)
610–620
(320–325)
Melt Temperature 425–515
(215–270)
530–615
(275–325)
430–495
(220–260)
700–725
(370–385)
610–635
(320–335)
Mold Temperature 140–200
(60–90)
150–300
(65–148)
140–280
(60–137)
160–240
(70–115)
300–400
(150–200)
190–300
(90–150)
Drying Parameters
190 (90)
2–4 Hours
0.01%–0.15%
180 (82)
4–5 Hours
0.10%–0.20%
275 (135)
0.02%–0.04%
250 (125)
0.02%
300 (150)
0.10%
280 (135)
2–3 Hours
0.01%–0.20%
Nozzle Type General Purpose Nylon or
Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Injection Velocity1 2–5 in/sec; 50–127 mm/sec
Injection Pressure Medium to high (may range from 1,000–4,000 psi; 7-28 Mpa)
Back Pressure 50–100 psi; 0.3–0.7 Mpa
Screw Speed 25–75 RPM
Cushion 0.125–0.250 in; 3–6 mm
Screw Compression Ratio2 2.0:1–2.5:1
Processing Guide 3
Base Resin ABS PA PBT PC PE PEEK PP PPS
Barrel Temperatures °F (°C)
Rear Zone 400–475
(200–250)
480–540
(248–282)
480–520
(250–270)
480–570
(250–300)
400–445
(200–230)
660–700
(350–475)
400–440
(200–225)
520–600
(270–300)
Center Zone 410–480
(205–253)
490–550
(254–287)
485–525
(251–273)
500–580
(260–305)
410–455
(207–237)
670–710
(357–385)
410–450
(205–230)
550–610
(285–310)
Front Zone 420–490
(210–257)
500–560
(260–293)
490–530
(254–276)
515–590
(267–310)
420–465
(213–243)
680–720
(363–400)
420–455
(215–235)
570–620
(300–320)
Nozzle 425–500
(215–260)
530–600
(275–315)
700–730
(370–395)
430–460
(220–240)
610–620
(320–325)
Melt Temperature 425–515
(215–270)
530–615
(275–325)
430–495
(220–260)
700–725
(370–385)
610–635
(320–335)
Mold Temperature 140–200
(60–90)
150–300
(65–148)
140–280
(60–137)
160–240
(70–115)
300–400
(150–200)
190–300
(90–150)
Drying Parameters
190 (90)
2–4 Hours
0.01%–0.15%
180 (82)
4–5 Hours
0.10%–0.20%
275 (135)
0.02%–0.04%
250 (125)
0.02%
300 (150)
0.10%
280 (135)
2–3 Hours
0.01%–0.20%
Nozzle Type General Purpose Nylon or
Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Injection Velocity1 2–5 in/sec; 50–127 mm/sec
Injection Pressure Medium to high (may range from 1,000–4,000 psi; 7-28 Mpa)
Back Pressure 50–100 psi; 0.3–0.7 Mpa
Screw Speed 25–75 RPM
Cushion 0.125–0.250 in; 3–6 mm
Screw Compression Ratio2 2.0:1–2.5:1
Comments
1.
https://www.avient.com/sites/default/files/resources/Universal_Polyamide_Overmold_Thermoplastic_Elastomer.pdf
Universal Polyamide Overmold Thermoplastic Elastomer
Krishna Venkataswamy and Jiren Gu
GLS Corporation, 833 Ridgeview Drive, McHenry, IL 60050
ABSTRACT
Overmolding of thermoplastic elastomers (TPEs) for consumer applications has been driven by the escalating
market trends in enhanced ergonomic feel, touch, grippability, aesthetics and cushioning against impact,
vibration isolation and insulation.
Molding condition:
Barrel temperature (from feed and nozzle) C (F):182, 249, 260, 260 (360, 480, 500, 500F)
Injection speed: 5.08 mm/min
TPE thickness: 1.5 mm.
Page 11 of 11
GLS Corporation, 833 Ridgeview Drive, McHenry, IL 60050
NYLON MOLDING PROCESS
https://www.avient.com/sites/default/files/2022-04/Versaflex XP Wet Grip Product Bulletin_NEW.pdf
Versaflex™ XP Wet Grip Thermoplastic Elastomer
Typically, when TPEs get wet, the kinetic coefficient
of friction (COF) performance is worse, resulting in a
slippery surface.
The Versaflex™ XP 2850 formulation
is a specialty TPE developed to meet the challenge
of wet environments, offering nearly double its dry
kinetic COF when wet for better grip performance.
Versaflex XP 2850
Hardness, Shore A 53
Specific Gravity 0.89
Color Natural
Tensile Strength (psi) 616.4
Elongation at Break (%) 541.4
Viscosity @ 11170/sec (Pa s) 10.9
Dry Kinetic COF 1.256
Wet Kinetic COF 2.463
Increase in COF* (%) 96.1
Abrasion Loss** (mg/cycle) 0.014
Bondability*** PP, PE
TECHNICAL PROPERTIES OF VERSAFLEX XP WET GRIP MATERIAL
* Pull time = 5 sec; Sled Weight = 203 grams; Rate = 30cm/min
** Weight = 1000 grams; Cycles = 500; Wheel = H-18
*** For bonding to other substrates, please contact Avient
COMPARING VERSAFLEX XP 2850 WITH COMMONLY USED WET GRIP MATERIALS
3.00
2.50
2.00
1.50
1.00
0.50
0.00
1.26
2.46
0.85
0.52
0.40
1.20
0.52 0.50 0.52 0.500.50 0.49
Wax Rubber EVA Foam Rubberized
Vinyl
Versaflex
XP 2850
PVC
DRY WET
Wet/Dry COF Performance
*Prepared to standard ASTM D1141-98R21
ps
i
Du
ro
m
et
er
(S
ho
re
A
)
https://www.avient.com/sites/default/files/2021-07/fiber-line-global-product-selection-guide.pdf
FIBER-LINE™
High Performance
Synthetic Fibers
PRODUCT SELECTION GUIDE
FIBER-LINE™ HIGH PERFORMANCE SYNTHETIC FIBERS
Kevlar® Para-Aramid Nomex®
Meta-Aramid Vectran® LCP Zylon® PBO Carbon
Fiber UHMWPE PET Polyester Fiberglass Novoloid Technora®
Filament Yarn
TECHNICAL PROPERTIES Standard
High
Modulus
Standard
Standard
High
Standard
High
Standard
Standard
High
High
Tenacity
Low
Shrink E-Glass S-Glass Standard
Standard
Breaking Tenacity (g/d) 23.0 23.6 5.0 23.0 30.0 42.0 42.0 23.0 28.0 38 9.3 8.4 6.0 - 7.3 6.7 - 9.4 1.5 28.0
Specific Gravity (Ratio) 1.44 1.44 1.38 1.40 1.40 1.54 1.56 1.80 0.97 0.97 1.38 1.38 2.58 2.48 1.27 1.39
Elongation at Break (%) 3.5 2.5 30.0 3.8 2.8 3.5 2.5 1.5 3.5 3.1 14.6 19.5 3.5 5.5 30.0 - 40.0 4.6
Tensile Modulus (g/d) 555 885 125 600 830 1200 1800 1480 850 1250 120 70 200–275 140–170 2.5–5.0 590
Equilibrium Moisture Regain
at 55% RH (%) 5.0 5.0 4.5
https://www.avient.com/sites/default/files/2024-03/Edgetek PKE High Impact Formulations Technical Bulletin.pdf
TECHNICAL
PROPERTIES(1) TEST METHOD
Edgetek™
ET8900-0011
HI UV NAT
Edgetek™
ET8900-0012
HI UV White
Edgetek™
ET8900-0013
HI UV Black
Physical
Density/Specific Gravity ASTM D792 1.13 g/cm3 1.15 g/cm3 1.13 g/cm3
Molding Shrinkage - Flow ASTM D955 1.4–2% 1.4–2% 1.4–2%
Mechanical
Tensile Strength (Yield) ASTM D638 5,900 psi 5,800 psi 5,800 psi
Tensile Modulus(2) ASTM D638 169,000 psi 161,087 psi 176,000 psi
Flexural Modulus(3) ASTM D790 187,000 psi 190,985 psi 188,000 psi
Impact
Notched Izod Impact
73°F (23°C), 0.125 in ASTM D256A 17.3 ft-lb/in 16.5 ft-lb/in 16.5 ft-lb/in
Notched Izod Impact
-22°F (-30°C), 0.125 in ASTM D256A 3.2 ft-lb/in 3.0 ft-lb/in 3.3 ft-lb/in
Thermal (HDT)
66 psi (0.45 MPa), 0.125 in ASTM D648 121°C 135°C 129°C
NORTH AMERICA GRADES
(1) Data based on single lot of lab generated samples.
https://www.avient.com/sites/default/files/resources/Innovation%2520Day%2520-%2520May%25202014.pdf
Garratt Senior Vice President,
President of Performance
Products and Solutions
Walter Ripple General Manager of GLS
Julie A.
Patterson
President and Chief Executive Officer
PolyOne Corporation Page 27
Well Positioned for Revenue Growth
Addressable Market by Platform
$540
$215
$120
$40
$260
$525
($ millions)
Design/Service
Sustainable
Solutions
Surface
Modification
Lightweighting
Thermal
Control
Flame
Retardancy
$1.0 - $2.0 Billion of revenue
generated from new
products in 5 years
Gross margin on new products
exceed current gross margin by at
least 10 percentage points
World class vitality index of ≥ 35%
2018
PolyOne Corporation Page 28
Megatrends Aligned with Key End Markets
Decreasing
Dependence
on Fossil
Fuels
Protecting
the
Environment
Improving
Health and
Wellness
Megatrend End Markets
Globalizing
and
Localizing
Health &
Wellness
Transportation
Packaging
Consumer
PolyOne Corporation Page 29
2006 2013
Revenue
($ millions)
Health and Wellness Evolution
General
purpose
tubing
TPE applications
from GLS
Specialty tubing
Ergonomic
enhancements
Pre-certified
biocompatible
colorants
Highly
sophisticated
catheter and
drug delivery
components
Chemical and
heat
sterilizable
materials
Authentication
and protection
technologies
Addressing
wellness,
prevention,
diagnostic and
therapy changes in
healthcare setting
Healthcare
packaging
solutions
2006
2015 &
Beyond
$416
$105
PolyOne Corporation Page 30
Transportation Evolution
General
purpose
formulations
(bumpers, roof
racks)
Long fiber for
lightweighting
Thermal
management for
LED lighting
Thermoset
composite
pultrusions
Conductive
polymers for EMI
shielding
Formulations for
aerospace interiors
Thermoplastic
composites
High temperature
formulations for
aerospace
Expand 3D printing
capabilities
2006
2015 &
Beyond
2006 2013
Revenue
($ millions)
$709
$315
PolyOne Corporation Page 31
Packaging Evolution
Masterbatch
colors and PVC
packaging
materials
TPEs to enhance
brand appeal and
consumer
functionality
Liquid color and
additive
technologies to
extend shelf life,
preserve taste and
differentiate brands
Leveraging color,
additives and sheet
technology for
healthcare and
consumer packaging
solutions
2006
2015 &
Beyond
2006 2013
Revenue
($ millions)
$612
$260
PolyOne Corporation Page 32
Consumer Evolution
Commodity plastic
and masterbatch
color solutions
Engineered
materials to
enhance customer
appeal through
visual and
performance
improvements
Formulated metal-
to-polymer
conversion to
enhance
performance and
reduce
manufacturing
costs
Biopolymers &
composite materials
leveraging unique
color technology to
build brand identity
2006
2015 &
Beyond
2006 2013
Revenue
($ millions)
$394
$228
PolyOne Corporation Page 33
Interactive Display
Introduction
PolyOne Corporation Page 34
Interactive Displays
INNOVATION DISCUSSION LEADER TECHNOLOGIES MARKETS
Polycast™ Bullet Resistant Sheet Aerospace
GlasArmor™ Ballistic Resistant Panels Security
reFlex™ Bio-Based Plasticizer Solutions
Wilflex™ Oasis Hydrate
InVisiO℠
Color Inspiration Forecast
In-Store Audits
OnColor™ Portfolio
Light Weighting
Thermal Management
Corrosion Resistance
Design Flexibility
Sustainability
Global Supply Chain
Ergonomics and Aesthetics
Consumer Appeal
9) Consumer Electronics Solutions
Walter Ripple
General Manager
GLS
Personal Electronics
Wearable Electronics
Hand Held Devices
Portable Audio
7) Metal Replacement Technology
Kurt Schuering
Vice President
Global Key Account Management
Aerospace
Sporting and Shooting
8) Medical Device Solutions
Dr.
Nikrant
Global Specialty Engineered Materials
Versaflex™ VDT Thermoplastic Elastomers
1) Anti-Counterfeiting Solutions
John V.
https://www.avient.com/sites/default/files/resources/Overmolding_of_Thermoplastic_Elastomers_Engineered_solutions_for_consumer_product_differentiation.pdf
Most Dynaflex® (Styrenic
block copolymer TPE), Versaflex® (polar modified alloys) and Versalloy® (TPV alloy compounds are suitable
for two-shot or insert molding with a polypropylene (PP).
The Over-molding (Versaflex® OM Series and
VersollonTM which is a Urathane alloy) grades are specially formulated to bond to a variety of substrates.
GLS Overmolding Guide, 2002
ook of Thermoplastic Elastomers, G.Holden, N.R.Legge, R.Quirk and H.E.Schroeder. 1979
.
https://www.avient.com/resources/safety-data-sheets?page=3416
GLS 342-158
GLS 367-120 (PRE GLS 356-160)
GLS 367-152
https://www.avient.com/sites/default/files/2020-09/versaflex-pf-technical-bulletin-sept-2020-es-la.pdf
VERSAFLEX™ PF
Capa de adherencia Versaflex™ PF para
películas de protección de superficies
BOLETÍN TÉCNICO
Propiedades Versaflex PF
MD6727
Versaflex PF
MD6741
Versaflex PF
MD6649
Versaflex PF
9512
Versaflex PF
MD6666
Versaflex PF
MD6748
Versaflex PF
MD6700
Características Baja adherencia
Baja adherencia; se utiliza
para ajustar el revestimiento
con MD6700
Baja-media adherencia Oferta de valor
Adherencia media
Bajo contenido
de gel/residuos
Construcción de baja
adherencia Alta adherencia
Resistencia al
desprendimiento Baja Baja-media Media Media-Alta Media-Alta Alta Alta
Aplicaciones Películas ópticas Electrodomésticos Plásticos Construcción / Metales
sin recubrimiento Metales acabados Acero/Metales pintados Metales sin recubrimiento
MFR a 190 °C/2,16 kg -- 4,5 17 5,4 21 4,8 6,5
MFRa@ 230 °C/2,16 kg 10 20 -- -- -- -- --
Gravedad específica, g/cc 0,92 0,91 0,92 0,92 0,94 0,94 0,94
Dureza, Límite A 50 49 37 38 37 31 30
G' a 23 °C, Pa 28,0 x 105 10,4 x 106 8,3 x 105 -- 9,9 x 105 11,8 x 105 10,0 x 105
Tg DMA, °C -29 -30 -9 10 11 15 21
Película LDPE/Versaflex PF1 Desprendimiento de 180°, N/25 mm
Acero inoxidable
después de 20 minutos
a 25 °C 0,5 2,2 3,2 6,1 6,7 8,5 8,6
después de 7 días
a 25 °C 0,6 2,7 4,3 5,5 8,2 8,3 10,3
PMMA2
después de 20 minutos
a 25 °C 1,1 1,7 3,8 4,9 6,9 8,3 8,8
después de 20 minutos
a 75 °C 2,8 4,1 5,1 6,9 9,0 10,7 11,8
después de 7 días
a 75 °C 4,0 4,4 5,9 9,8 8,4 9,8 10,3
Policarbonato3
después de 20 minutos
a 25 °C 1,4 2,2 3,8 6,8 6,3 8,4 7,0
después de 20 minutos
a 75 °C 3,4 4,8 6,7 8,8 8,8 10,0 11,8
después de 7 días
a 75 °C 4,6 6,5 7,5 10,6 11,6 10,6 13,8
1 Grosor de la película: LDPE de 51 micras/Versaflex PF de 25 micras.
2 Arkema Plexiglas™ V052-100 (Plexiglas es una marca comercial de Arkema France Corp).
3 Sabic Lexan™ L52-111 (Lexan es una marca comercial de Sabic Innovative Plastics).
AJUSTAR LA ADHERENCIA MEZCLANDO VERSAFLEX PF
Grosor de la película:
LDPE de 39 micras/Versaflex PF de 13 micras
F = �Adherencia final después
de 7 días a 25° C
i = �Adherencia inicial después
de 20 minutos a 25° C
Re
si
st
ci
a
al
d
es
pr
di
ie
nt
o
so
br
e
ac
er
o,
N
/2
5
.
RESISTENCIA AL DESPRENDIMIENTO
EN ACERO INOXIDABLE
Grosor de la película:
LDPE de 51 micras/Versaflex PF de 25 micras.