https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-therma-tech-gas-recovery-heat-exchanger.pdf
© 2019, All Right Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
BUILDING AND
CONSTRUCTION SUPPLIER
H E A T E X C H A N G E R : G A S
R E C O V E R Y
• Resistance to corrosion and fouling
• Good thermal conductivity
• Good pressure resistance
• Compatible with current processing methods – extrusion
• Eliminated the effects of corrosion and
fouling by replacing aluminum
• Improved thermal performance over time
• Developed a customized solution that
utilized the customers existing extrusion
processing methods
Therma-Tech™ Thermally Conductive Formulation
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2025-01/Touchscreen Surface WithStand SX Case Study Snapshot.pdf
INJECTION MOLDER
T O U C H S C R E E N S U R F A C E
• Provide antimicrobial protection with strong log reduction
(gram-negative / gram-positive efficacy) using globally
available and cost-effective active ingredients
• Incorporate a compatible recycled base resin
• Utilize recyclate with no haze or discoloration (yellowing)
of product, even with long-term heat aging
• Maintain visual clarity while using antimicrobial raw
materials with additional functional additives
• Offered expertise in antimicrobial solutions,
application development, and versatile product
forms
• Provided non-public health claims and reduced
material use with recycled polycarbonate
• Delivered strong efficacy >Log 2 against gram-
negative and gram-positive bacteria
• Supported a safe, hygienic environment while
maintaining clarity and performance using a
masterbatch with recycled content
Cesa WithStand SX Low Haze
Antimicrobial Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-01/Bergamid Laser Welding Solutions Product Bulletin.pdf
To further support customers, Avient offers a range
of value-added services and is ready to collaborate
on part design, material compatibility evaluations,
laser welding process selection and more to drive
success.
https://www.avient.com/sites/default/files/2022-12/Cesa Fiber Additives Flame Retardants for Synthetic Fibers and Nonwovens Application Bulletin.pdf
KEY BENEFITS
• Very good compatibility and dispersibility
• Durable fire resistance with limited to no impact
on color
• Fire resistance and spinnability tested for
efficacy in our labs
• Can be combined with colors and with other
additives (e.g., light stabilizers) into a single
product for convenience
PRODUCT BULLETIN
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2024-11/Aquamix Product Bulletin.pdf
Aquamix additives are fully compatible and
easily compounded with base polymers.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
KEY CHARACTERISTICS
The primary features and benefits
of Gravi-Tech formulations are:
• Customized density, offering a wide range of
specific gravities from 1.5 to 11 gm/cm3
• Broad modulus range, from very flexible to
very rigid grades
• Corrosion resistance, withstanding oxidation
for long-term use and benefit
• Chemical resistance, withstanding fuels, oils
and other harsh chemicals
Additional features include:
• Design flexibility and processing ease
• Good impact strength
• Elevated heat deflection temperature
6 Gravi-Tech Design Guide 7
CHAPTER 2 | PROCESS SETTINGS
Density Modified Formulations
Gravi-Tech™ polymer-metal composites are high-density materials developed as thermoplastic-based
alternatives to lead and other traditional metals.
This adhesive is not very chemically resistant,
and has lower strength properties.
14 Gravi-Tech
CHAPTER 4 | MOLD DESIGN GUIDELINES
COLD RUNNER LAYOUTS
Herringbone (Fishbone) Runner
This type of runner has an unbalanced fill, which
can be artificially balanced by adjusting runner
sizes.
Design Guide 33
Mold damages Loss of clamp force
Barrel malfunction
Melt temperature too
Transfer position too low
Excessive pack pressure
Excessive back pressure
Repair mold damage
Clean parting line
Reduce pinch-off land
Increase clamp force Dry material Reduce melt temperature
Reduce mold
Reduce hold pressure
Increase transfer
Flash
• Excess material commonly found at parting lines or mold features
Root cause: Too much plastic or mold damage.
34 Gravi-Tech
Design of gate too small
or in wrong location
Machine not providing
Heater overriding
Viscosity too low
Injection velocity
too high
Melt temperature
Remove sharp corners
Change gate type
Move gate to a position
where the melt stream
will impinge upon a mold
feature
Dry material Reduce injection velocity
Increase melt
Jetting
Root cause: Injection speed is too high for the viscosity of the material
Design Guide 35
Finish too rough
Screw configuration
Overworking material
Non-compatible
additive
Melt temperature too
Remove sharp corners
Use smaller screw/barrel
Check melt uniformity
Check L/D ratio
Check additive
compatibility
Reduce screw speed
Reduce residence time
Plate-Out
• Build-up or deposit on mold surface
Root cause: One component of the material is not totally compatible.
36 Gravi-Tech
Shut-off partially turned
Screw problems
Barrel heater problems
Material too dry
Under-packing
Not enough pack
pressure
Transfer position too high
Make sure gate is not
blocked
Insure runner shut-off
is not turned
Check venting
Change gating location
Add flow leader
Insure cushion position
Make sure screw is trans-
ferring at a correct
Change screw/barrel
Make sure material was
dried at proper settings
Increase melt
Increase mold
Decrease transfer
Short Shot
• Not enough material is being injected into the mold to fill out all of the cavities
Root cause: Not enough plastic is getting into the cavity.
https://www.avient.com/news/avient-introduces-new-signal-transparent-tpes-enable-high-speed-5g-transmission
As device manufacturers launch 5G compatible products, phone case manufacturers need materials that facilitate mmWave transmission to maximize signal performance,” said Matt Mitchell, director, global marketing of Specialty Engineered Materials at Avient.
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=34
Cosmetic bottle packaging compatible with sustainable packing material to enable use in rPET technology.
https://www.avient.com/news/avient-feature-specialty-sustainable-technologies-k-2022
Transcend™ Bio-compatible Premier Healthcare Colorants are vibrant, high-temperature colorants and pre-colorants formulated to provide ultra-high-heat resistance and performance.
https://www.avient.com/products/polymer-additives/processing-enhancement-additives/cesa-stat-antistatic-additives
Compatible with a variety of processes including blow molding, injection molding, extrusion, and film processing