https://www.avient.com/knowledge-base/article/starting-point-intrinsic-design
Design and materials are intrinsically connected in the best products.
Materials are the essential building blocks of all products.
We've interviewed Chris Lefteri, Marshall Hamachi, and Owen Foster to glean their insights on materials-centric design, plus rounded up some success stories from the Avient Design team to illustrate how this concept plays out in the real world.
https://www.avient.com/resource-center/services/polymer-services-knowledge-center
But with so many material choices, where do you begin?
Avient Design
Discover the comprehensive technical services available through Specialty Engineered Materials at Avient to assist customers
https://www.avient.com/knowledge-base/article/injection-molding-part-design
The distance the material flows is measured in inches.
For spiral flow information about a specific grade or additional details about the spiral flow test procedure, please contact your Avient representative.
The shrinkage values reported by Avient are determined using a 0.125" thick plaque.
https://www.avient.com/knowledge-base/article/injection-molding-part-design?rtype[]=1164
The distance the material flows is measured in inches.
For spiral flow information about a specific grade or additional details about the spiral flow test procedure, please contact your Avient representative.
The shrinkage values reported by Avient are determined using a 0.125" thick plaque.
https://www.avient.com/industries/packaging/beverage-packaging/carbonateds
Catheter Materials & Medical Tubing
https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
IMPACT
PROTECTION
D E S I G N A N D M A T E R I A L S O L U T I O N S
Avient Corporation 1
PROJECT KICK OFF
B R I E F
Application: Protective sports equipment
Challenge: Provide functional material to protect
against impact for chest protector
Requirements:
• Compact - reduce thickness and weight for
improved comfort and functionality
• Meet EN standards
• EN1621-1 level 2 & EN1621-2 level 1
• Eliminate the use of foam and glue
• Be waterproof and easy to clean
• Sustainable
• Easy to prototype & considers manufacturing
efficiency
Avient Corporation 2
VIBRATION DAMPING TECHNOLOGY (VDT)
H O W D O E S I T W O R K ?
Avient Corporation 3
Simplified Drop Test
• 65g steel ball
• Dropped from 305mm
• Onto 3.175mm thickness flat
samples
Materials Tested
• Standard TPE 30 Shore A
• TPU alloy 60 Shore A
• Damping TPE 32 Shore A
VDT reduces
bounce
Avient Corporation 4
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
Image courtesy of Airobag TV
https://www.youtube.com/c/AirobagTV/videos
Simulation of Impact
A weight dropped onto protective element in
contact with rigid substrate
https://www.youtube.com/c/AirobagTV/videos
Avient Corporation 5
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
REFINING THE DESIGN
D E S I G N A N D M A T E R I A L C O M B I N A T I O N
Avient Corporation 6
• A number of different shapes and
designs are created and simulated to
determine which one works best
• Refining to meet EN standard
• VDT TPEs can help reach compliance
with EN1621-1 level 2 and EN1621-2
level 1
• Optimum protection can be achieved
by combining industrial design and
engineering
Avient Corporation 7
VALIDATION
P R O T O T Y P I N G W I T H 3 D P R I N T I N G
3D Printing Validation
-15% -10% -5% 0% 5% 10%
Density
Tensile Strength //
Tear resistance //
Rebound resilience 2mm
3D Printed VDT vs Injection Molded
VDT can be 3D printed for concept evaluation early in the design process
SUMMARY
Avient Corporation 8
• Enabled a new, compact design with a
customized VDT TPE formulation
• Improved user comfort and functionality
• Fulfilled EN standards
• Reduced number of prototyping tools
required
• Reduced time spent in product development
by 40 percent, enabling faster
commercialization of product
https://www.avient.com/knowledge-base/article/specific-gravity-tpe-selection
Selecting a Raw Material
Raw material cost
Raw material cost
https://www.avient.com/knowledge-base/article/specific-gravity-tpe-selection?rtype[]=1164
Selecting a Raw Material
Raw material cost
Raw material cost
https://www.avient.com/knowledge-base/article/success-stories-engineered-polymers
We come alongside our customers to navigate product development, identify proper materials, enhance product performance, improve sustainability, optimize manufacturing, and more.
Through the combination of specialty engineered materials and comprehensive support services, Avient helps customers overcome challenges in a range of industries and applications.
https://www.avient.com/knowledge-base/article/success-stories-engineered-polymers?rtype[]=1164
We come alongside our customers to navigate product development, identify proper materials, enhance product performance, improve sustainability, optimize manufacturing, and more.
Through the combination of specialty engineered materials and comprehensive support services, Avient helps customers overcome challenges in a range of industries and applications.