https://www.avient.com/knowledge-base/article/injection-molding-part-design
The distance the material flows is measured in inches.
For spiral flow information about a specific grade or additional details about the spiral flow test procedure, please contact your Avient representative.
The shrinkage values reported by Avient are determined using a 0.125" thick plaque.
https://www.avient.com/knowledge-base/article/injection-molding-part-design?rtype[]=1164
The distance the material flows is measured in inches.
For spiral flow information about a specific grade or additional details about the spiral flow test procedure, please contact your Avient representative.
The shrinkage values reported by Avient are determined using a 0.125" thick plaque.
https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
IMPACT
PROTECTION
D E S I G N A N D M A T E R I A L S O L U T I O N S
Avient Corporation 1
PROJECT KICK OFF
B R I E F
Application: Protective sports equipment
Challenge: Provide functional material to protect
against impact for chest protector
Requirements:
• Compact - reduce thickness and weight for
improved comfort and functionality
• Meet EN standards
• EN1621-1 level 2 & EN1621-2 level 1
• Eliminate the use of foam and glue
• Be waterproof and easy to clean
• Sustainable
• Easy to prototype & considers manufacturing
efficiency
Avient Corporation 2
VIBRATION DAMPING TECHNOLOGY (VDT)
H O W D O E S I T W O R K ?
Avient Corporation 3
Simplified Drop Test
• 65g steel ball
• Dropped from 305mm
• Onto 3.175mm thickness flat
samples
Materials Tested
• Standard TPE 30 Shore A
• TPU alloy 60 Shore A
• Damping TPE 32 Shore A
VDT reduces
bounce
Avient Corporation 4
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
Image courtesy of Airobag TV
https://www.youtube.com/c/AirobagTV/videos
Simulation of Impact
A weight dropped onto protective element in
contact with rigid substrate
https://www.youtube.com/c/AirobagTV/videos
Avient Corporation 5
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
REFINING THE DESIGN
D E S I G N A N D M A T E R I A L C O M B I N A T I O N
Avient Corporation 6
• A number of different shapes and
designs are created and simulated to
determine which one works best
• Refining to meet EN standard
• VDT TPEs can help reach compliance
with EN1621-1 level 2 and EN1621-2
level 1
• Optimum protection can be achieved
by combining industrial design and
engineering
Avient Corporation 7
VALIDATION
P R O T O T Y P I N G W I T H 3 D P R I N T I N G
3D Printing Validation
-15% -10% -5% 0% 5% 10%
Density
Tensile Strength //
Tear resistance //
Rebound resilience 2mm
3D Printed VDT vs Injection Molded
VDT can be 3D printed for concept evaluation early in the design process
SUMMARY
Avient Corporation 8
• Enabled a new, compact design with a
customized VDT TPE formulation
• Improved user comfort and functionality
• Fulfilled EN standards
• Reduced number of prototyping tools
required
• Reduced time spent in product development
by 40 percent, enabling faster
commercialization of product
https://www.avient.com/company/sustainability/sustainability-report/planet/air-emissions
Regular monitoring of our emissions to air from all of our sites is a part of environmental management at Avient.
All Avient manufacturing facilities comply with applicable regulatory requirements regarding emissions limits and hold valid air permits where required.
While conventional air emissions are a critical and a highlyinfluential topic in some industrial sectors, as a specialty formulator of purchased materials, Avient’s conventional air emission levels from legacy operations are de minimis and not material.
https://www.avient.com/knowledge-base/article/specific-gravity-tpe-selection
Selecting a Raw Material
Raw material cost
Raw material cost
https://www.avient.com/knowledge-base/article/specific-gravity-tpe-selection?rtype[]=1164
Selecting a Raw Material
Raw material cost
Raw material cost
https://www.avient.com/knowledge-base/article/understanding-hardness?rtype[]=1164
A weak, less elastomeric material will creep more than a higher strength, more resilient material.
Flexural modulus measures the materials’ resistance to bending, and hardness measures the materials’ resistance to penetration.
Generally, higher hardness materials have better abrasion resistance.
https://www.avient.com/knowledge-base/article/success-stories-engineered-polymers
We come alongside our customers to navigate product development, identify proper materials, enhance product performance, improve sustainability, optimize manufacturing, and more.
Through the combination of specialty engineered materials and comprehensive support services, Avient helps customers overcome challenges in a range of industries and applications.
https://www.avient.com/knowledge-base/article/success-stories-engineered-polymers?rtype[]=1164
We come alongside our customers to navigate product development, identify proper materials, enhance product performance, improve sustainability, optimize manufacturing, and more.
Through the combination of specialty engineered materials and comprehensive support services, Avient helps customers overcome challenges in a range of industries and applications.
https://www.avient.com/company/sustainability/sustainability-report/products/product-stewardship-and-product-safety
It facilitates communication internally with our associates in manufacturing plants and along the value chain between Avient and our key stakeholders, such as raw material suppliers and customers.
Risk Assessments – Avient is committed to conducting risk assessments on a prioritized list of hazardous materials greater than> 1 ton.
Avient Canada ULC