https://www.avient.com/sites/default/files/2022-11/Smarter Materials High Performance Thermoplastics.pdf
FLAME RETARDANCE: Inherent flame
retardant properties allow these materials
to pass important flame/smoke/toxicity
(FST) tests needed for use in aircraft
cabins and railway compartments.
The material typically
works best with a nozzle temperature between 360–400°C and a heated bed of 120°C.
You have the responsibility to conduct full-scale end-product
performance testing to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of
any product.
https://www.avient.com/sites/default/files/2021-02/lubrione-cable-slide-case-study-one-pager.pdf
Utilized material expertise to present
multiple customized options, allowing the
customer to select a solution that best met
both cost and performance requirements
• Quickly turned around a specialty
formulation that outperformed the incumbent
and competitive materials being reviewed
• Delivered solution that worked with existing
tooling to minimize costs
• Supported material transition with coefficient
of friction testing and live technical service
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally-lubricated-formulations
https://www.avient.com/sites/default/files/2020-08/trilliant-case-study-1.pdf
THE CHALLENGE
Hospital acquired infections are on the rise, and
healthcare facilities are doing their best to combat
this trend by disinfecting equipment surfaces more
frequently and with harsher cleaners.
During stress
testing, materials were exposed for seven days at either
1.0% strain or 1.5% strain.
Testing was conducted by an independent third party.
https://www.avient.com/sites/default/files/2024-06/Infant Care Product Bulletin_Selector Guide.pdf
Migration/extraction testing should be completed on the final article.
Such testing is the sole
responsibility of the final article manufacturer.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2021-01/eccoh-cpr-product-bulletin.pdf
Optical fiber sheathing1 5549 LM 3.0 11.0 160 45 B2ca
Excellent flame retardancy, best in class
in char formation with very low dripping and
low heat release.
The tests required by the CPR must be carried out on finished cables and not on the individual components of the cable.
The cable design, other
materials used in the cable, and the cable manufacturing process can all influence CPR test results.
https://www.avient.com/sites/default/files/2023-10/2023 Hammerhead Application _ Install Guide.pdf
Stringers
Bulkheads,
Decking and
Transoms
Doors and
Cabinetry
Ceilings
and Hatches
MECHANICAL PERFORMANCE
Superior strength-to-weight ratio
PROPERTY TEST
METHOD
PANEL THICKNESS
.50" .75" 1.00"
13 mm 19 mm 25 mm
Core Density* ISO 845
7 lb/ft3 7 lb/ft3 7 lb/ft3
115 kg/m3 115 kg/m3 115 kg/m3
Flexural Rigidity ASTM D7249
35,000 lb/in2
10.3 kg/m2
75,000 lb/in2
21.9 kg/m2
118,000 lb/in2
34.5 kg/m2
Areal Weight Calculated
0.89 lb/ft2
4.3 kg/m2
1.03 lb/ft2
5.0 kg/m2
1.17 lb/ft2
5.7 kg/m2
Core Shear Yield ASTM C393
101 psi
0.70 MPa
96 psi
0.66 MPa
88 psi
0.61 MPa
Max Load ASTM C393
357.5 lbs
162.2 kg
513.4 lbs
232.9 kg
551.1 lbs
250.0 kg
Core Shear ULT ASTM C393
113 psi
0.78 MPa
109 psi
0.75 MPa
94 psi
0.65 MPa
Face Bend Stress ASTM C393
9,008 psi
62.11 MPa
8,725 psi
60.16 MPa
7,542 psi
52.00 MPa
USES &
APPLICATIONS
* Additional core density panels are available in 5 lb/ft3 (80 kg/m3) and 8 lb/ft3 (135 kg/m3).
Example: Deflection for 24 inch panel = Chart value *[12 / 24]
Performance Comparison
Hammerhead Panels and Marine Plywood
TAB TESTING OF VARIOUS INSTALLATION METHODS
BREAK
PETG Skins with
1 in/25 mm
1.5 in/38 mm
2 in/51 mm
2400 lbs/1089 kg
2820 lbs/1279 kg
2748 lbs/1246 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
665 lbs
302 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
881 lbs
400 kg
Hammerhead with
1084 lbs
492 kg
770 lbs
349 kg
Glass/Epoxy with
1055 lbs
479 kg
Glass/Polyester
with Balsa Core
919 lbs
417 kg
L-Bracket Installation
BREAK
PETG Skins with
2375 lbs
1077 kg
770 lbs
349 kg
Glass/Polyester with
Balsa Core
797 lbs
362 kg
U-Channel Installation
ITW Plexus MA420
adhesive was used in all
tab testing installations
except where noted.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2020-08/eccoh-cpr-product-bulletin.pdf
Optical fiber sheathing1 5549 LM 3.0 11.0 160 45 B2ca
Excellent flame retardancy, best in class
in char formation with very low dripping and
low heat release.
The tests required by the CPR must be carried out on finished cables and not on the individual components of the cable.
The cable design, other
materials used in the cable, and the cable manufacturing process can all influence CPR test results.
https://www.avient.com/sites/default/files/2020-10/excelite-im-product-bulletin-americas-1.pdf
PP, PE,
PS, PVC No Good
Foam PP
Better, larger cells with lower cell
density in standard IM processes;
suitable for cell nucleation in
structural foam processing
PP, PE,
PS, PVC Yes Better
FA-110
Best cell structure with higher cell
density; provides better structural
integrity and lower density in
standard IM processes
PP, PE,
PS, PVC Yes Best
KEY CHARACTERISTICS
Excelite IM formulations provide
injection molders with:
• Material density and weight reduction
• High concentration of active CFA
• Improved distribution of CFA into
polymer matrix
• High cell density with tight cell structure
• Control over consistency and accuracy
• Reduced sink marks
• Ability to improve flow of material
• Cycle time reduction
• Improved dimensional stability
• Improved thermal insulation
EXCELITE IM – PRODUCT FORMULATIONS
www.avient.com
Copyright © 2020, Avient Corporation.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/sites/default/files/2024-10/Hydrocerol Chemical Foaming Agents Brochure.pdf
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
SUPPORT
Our experts can offer product recommendations
in the chemical foaming of plastics, taking into
consideration:
• Manufacturing process
• Application polymer grades
• Regulatory requirements (e.g., food contact
compliance, toy regulations)
• Targeted performance requirement
(e.g., lightweighting, polymer use reduction,
insulation, improved processing)
They also provide technical assistance and best
practices for using Hydrocerol Chemical Foaming
Agents in the best conditions for a successful
foaming of the plastic parts.
https://www.avient.com/company/sustainability/sustainability-report/people
We ensure that our operations meet both legal and best-in-class standards.