https://www.avient.com/sites/default/files/2020-08/colormatrix-aazure-brochure-1.pdf
Note to converters: This product is compatible
solely with transparent bottles produced in a two-
stage injection stretch blow molding process.
https://www.avient.com/sites/default/files/2020-09/stan-tone-hcc-product-bulletin-1.pdf
They are designed
for applications in which dispersion, uniformity,
compatibility and cleanliness are desired.
https://www.avient.com/sites/default/files/2025-03/ColorMatrix SmartHeat RHC Brochure.pdf
Note to converters: This product is compatible
solely with transparent bottles produced in a two-
stage injection stretch blow molding process.
https://www.avient.com/sites/default/files/2021-06/edgetek-et8900-cr-technical-bulletin.pdf
Edgetek™ ET8900 CR Series
Chemically Resistant Thermoplastics Deliver Advanced Protection
Today’s increased disinfecting and cleaning
protocols can lead to deterioration and reduce the
useful product life for polymeric materials that lack
proper chemical resistance properties.
Developed to meet these challenges, Edgetek
ET8900 CR thermoplastics show improved chemical
resistance to common consumer disinfectants
compared to PC/ABS, PC/PET and PC/PBT.
Improved Chemical Resistance
$$$$
$$$
$$
$
FR
PC/ABS
FR
PC/PET
FR
PC/PBT
Edgetek™
CR
https://www.avient.com/sites/default/files/2024-03/Edgetek PKE Glass-Filled Product Bulletin.pdf
Available with 10–40% short
glass fiber fillers, these formulations provide
superior chemical resistance, low moisture
uptake, excellent dimensional stability, and high
impact and wear resistance.
KEY CHARACTERISTICS
• Excellent chemical resistance
• Low moisture uptake
• Comparable dimensional stability to nylon
• Reinforced with 10–40% short glass fiber
• High impact and wear resistance
• Cost competitive
• Eco-conscious alternative to PA66 and PA6
• Non-halogen, flame retardant performance
MARKETS & APPLICATIONS
These glass-reinforced materials meet the
challenges found in chemical, fuel contact, and
high moisture environments
Density
Impact
Flexural
Tensile
HDT
Equilibrium
Moisture
— PKE-GF PA12-GF PA612-GF
5
4
3
2
1
0
Impact
Shrink
Modulus
Chemical
Resistance
Flexural
(Cond.)
https://www.avient.com/sites/default/files/2023-08/Versaflex TPE-Charging Gun Grip-Application Snapshot.pdf
AVIENT SOLUTION
LEADING EV
MANUFACTURER
C H A R G I N G G U N G R I P
• Good abrasion resistance
• Excellent chemical resistance
• Nice surface finish
• Good bonding with flame retardant PC/ABS
• Provided a rubbery touch feel, chemical
resistance (including to ethanediol), and better
appearance than the incumbent TPV solution
• Eliminated a secondary process through two-
shot injection molding with good adhesion to
PC, ABS, PC/ABS, and copolyester handles
• Offered quick technical support to accelerate
the product development
KEY REQUIREMENTS
CHEMICAL RESISTANCE + BONDING
LEARN MORE
Versaflex™ TPE Formulation
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-12/versaflex-cosmetic-droppers-case-study-brief.pdf
VIROSPACK
C O S M E T I C D R O P P E R S
• Improved chemical resistance
• Hardness 45 – 50
• Natural/transparent color
• Food contact compliance
• REACH compliance
• Provided dedicated customer service
resources
• Reduced cycle time while maintaining
similar mechanical properties
• Provided a material with easy molding
• Enhanced chemical resistance to oil in
extreme conditions
Versaflex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
CHEMICAL RESISTANCE + COMPLIANCE
LEARN MORE
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-01/Versaflex-Lip gloss tip brush-Application snapshot.pdf
COSMETIC
PACKAGING OEM
L I P G L O S S T I P B R U S H
• Good chemical resistance
• Shore 40A hardness at a 60-degree angle
• Natural/transparent color
• Can be flocked
• Delivered a formulation with good chemical
resistance to oil in long-term environments
• Provided an easy-to-mold TPE and replaced
TPU/TPEE with a better soft touch feel
• Offered good adhesion with an epoxy resin
glue with no impact on the flocking process
Versaflex™ Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
CHEMICAL RESISTANCE + EASY PROCESSING
LEARN MORE
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2022-10/Dynaflex TPE - Aqueous Battery Gasket - Application Snapshot.pdf
ENERGY
STORAGE OEM
A Q U E O U S B A T T E R Y G A S K E T
• Sealing performance from -40 to 110°F
• Ability to flow in a long, thin seal design
• Chemical resistance to a proprietary electrolyte solution
• Natural color
• Provided a chemically resistant TPE that
outperformed competitive TPE and thermoplastic
rubber in rigorous customer testing
• Offered material expertise and education to
empower an informed material decision
• Enabled OEM to model and evaluate sealing
performance via design support and data files
• Met global production needs through material
consistency and local technical support
Dynaflex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
SEALING + CHEMICAL RESISTANCE
LEARN MORE
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2020-10/luxury-closures-gravi-tech-design-guide-2.0-application-specific.pdf
This adhesive is not very chemically resistant,
and has lower strength properties.
14 Gravi-Tech
CHAPTER 4 | MOLD DESIGN GUIDELINES
COLD RUNNER LAYOUTS
Herringbone (Fishbone) Runner
This type of runner has an unbalanced fill, which
can be artificially balanced by adjusting runner
sizes.
Design Guide 33
Mold damages Loss of clamp force
Barrel malfunction
Melt temperature
Injection speed
Transfer position
Excessive pack
Excessive back
Repair mold damage
Clean parting line
Reduce pinch-off land
Increase clamp force Dry material Reduce melt
Reduce mold
Reduce hold pressure
Increase transfer
Flash
• Excess material commonly found at parting lines or mold features
Root cause: Too much plastic or mold damage.
34 Gravi-Tech
Design of gate too small or
in wrong
location
Machine not providing
Heater overriding
Viscosity too low
Injection velocity
too high
Melt temperature
Remove sharp corners from
Change gate type
Move gate to a position
where the melt stream
will impinge upon a mold
feature
Dry material Reduce injection
Increase melt
Jetting
Root cause: Injection speed is too high for the viscosity of the material
Design Guide 35
Finish too rough
Screw configuration
Overworking material
Non-compatible
additive
Melt temperature too high
Remove sharp corners from
Use smaller screw/barrel
Check melt uniformity
Check L/D ratio
Check additive
compatibility
Reduce melt
Reduce screw speed
Reduce residence time
Plate-Out
• Build-up or deposit on mold surface
Root cause: One component of the material is not totally compatible.
36 Gravi-Tech
Shut-off partially turned
Screw problems
Barrel heater problems
Material too dry
Under-packing
Not enough pack
Melt temperature
Transfer position
Make sure gate is not
blocked
Insure runner shut-off
is not turned
Check venting
Change gating location
Add flow leader
Insure cushion position
Make sure screw is transfer-
ring at a correct
Change screw/barrel
Make sure material was
dried at proper settings
Increase melt
Increase mold
Decrease transfer
Short Shot
• Not enough material is being injected into the mold to fill out all of the cavities
Root cause: Not enough plastic is getting into the cavity.
End of Fill
Part Length
Dynamic Pressure
Hydrostatic Pressure
P
ss
Gate End Part
FIGURE 61 - Deflection Equations
H
F
WLMax Deflection:
0.002" (0.05mm)
1 = W • H3
12
_______
bending = F • L3
48 • E • I
_______
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
FIGURE 60 - Pressure vs Part Length
FIGURE 61 - Deflection equations
FIGURE 62 - For Plate Shaped Parts
FIGURE 63 - For Cylindrical Shaped Parts
Design Guide 49
• MMoldings = Combined mass of molded parts
• Cp = Specific Heat of the material
Step 3 – Heat Removal Rate
• Nlines = The total number of independent
cooling lines there are in the mold
• tc = The cooling time required by the part
(Determined in step 1)
Step 4 – Coolant Volumetric Flow Rate
• ΔTMax,Coolant = Change in coolant
Temperature During Molding (1°C)
• ρCoolant = Density of coolant
• CP = Specific heat of coolant
Step 5 – Determine Cooling Line Diameter
• ρCoolant = Density of coolant
• VCoolant = Volumetric flow rate of coolant
• μCoolant = Viscosity of coolant
• ΔPline = Max pressure drop per line
(Usually equals half of the pump capacity)
• LLine = Length of the cooling lines
COOLING LINE SPACING
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
k
Vcoolant
nmax, coolant
• Pcoolant • Cp, coolant
Dmin =
2D < H
< 5D
H
< W
< 2H
FIGURE 70 - Cooling Line Spacing
FIGURE 64 - Heat Transfer Equation
FIGURE 65 - Total Cooling for Mold
FIGURE 66 - Cooling Required by Each Line
FIGURE 68 - Max Diameter Equation
FIGURE 69 - Min Diameter Equation
FIGURE 67 - Volumetric Flow Rate Equation
50 Gravi-Tech
ADHESIVE ADVANTAGES DISADVANTAGES
Cyanoacrylate
Rapid, one-part process
Various viscosities
Can be paired with primers
for polyolefins
Poor strength
Low stress crack resistance
Low chemical resistance
Epoxy
High strength
Compatible with various
substrates
Tough
Requires mixing
Long cure time
Limited pot life
Exothermic
Hot Melt
Solvent-free
High adhesion
Different chemistries for
different substrates
High temp dispensing
Poor high temp performance
Poor metal adhesion
Light Curing Acrylic
Quick curing
One component
Good environmental resistance
Oxygen sensitive
Light source required
Limited curing configurations
Polyurethane
High cohesive strength
Impact and abrasion resistance
Poor high heat
performance
Requires mixing
Silicone
Room temp curing
Good adhesion
Flexible
Performs well in high temps
Low cohesive strength
Limited curing depth
Solvent sensitive
No-Mix Acrylic
Good peel strength
Fast cure
Adhesion to variety
of substrates
Strong odor
Exothermic
Limited cure depth
Design Guide 51
Bibliography
1.