https://www.avient.com/sites/default/files/2023-03/Therma-Tech Heat Sink for Auto Lights Case Study.pdf
An award-winning group of highly experienced
industrial designers, design engineers and prototyping
technicians, Avient Design helps customers with all
aspects of new product development, from concept to
production.
They also provided mold
fill evaluations to evaluate the best injection parameter
set up to process Therma-Tech in the respective mold.
In using a thermoplastic, Elausa has been able to
simplify manufacturing, now injection molding the
complex heat sink in a single step, saving production
time and increasing capacity.
https://www.avient.com/sites/default/files/2020-09/case-study-one-pager-maxxam-hvac-door.pdf
DENSO
M E C H A N I C A L H V A C D O O R F L A P
• Processability was key as the part had to be injection
compression molded due to its extremely thin nature
• Copper resistance
• Light weight
• Anti-static
• Low VOC
• Worked in close collaboration with the customer to
understand key design challenges and needs
• Streamlined the development process through global
presence, working locally in Europe while also running
trials in Asia
• Re-designed the part to provide a 90% weight
reduction
• Utilized material science expertise to create a custom
formulation that improved resistance to copper
deposits and enabled injection compression molding
Customized Maxxam™ Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-05/case-study-piranha-propeller.pdf
And, because they are formed by injection molding,
long fiber reinforced thermoplastics can be easily
customized to specific design requirements.
You really
have to understand the flexural modulus properties of
long fiber composites when designing a propeller,”
said Stahl.
Injection molding with long fiber composites
makes it easy to add feature details like our Hydrobites
that would be difficult and expensive to produce in
metal,” said Stahl.
https://www.avient.com/sites/default/files/2024-09/Colorant Chromatics Brochure_2024.pdf
Or, let us design your compound to meet your
application’s specifications.
Carbon/Graphite Fiber compounds can help you
increase the mechanical strength of your injection
molded parts with increased flex modulus.
This formulation is created for high-pressure
injection molding and is integrated directly into
plastic materials.
https://www.avient.com/sites/default/files/2020-10/auto-injector-application-study.pdf
All auto-injector designs and renderings in this
presentation were produced by Avient Design for
conceptual purposes
Avient Corporation 3
Focus on Patient Journey Self Management & Self Administration
Technology Driven
Monitoring & Diagnostics
Increased Drug Volumes Large Molecule Biologics Faster Injections
Trends
Patient and drug development
needs are evolving at a rapid
pace.
Industrial design expertise in
ergonomics and human factors
• Improve performance and
efficiency with the design freedom
and easy processing of plastics
Avient Corporation 6
7.
Services to aid in the design of a
heat exchanger in a polymer
• FEA thermal (CFD) simulations
• Design freedom, weight reduction
and cost advantages of
thermoplastics
Avient Corporation 9
13.
https://www.avient.com/sites/default/files/2020-08/2020-composites-overmolding-overview.pdf
Injection
Moldable
Polymer
CFRTP Blank
Auxiliary
Heater
Overmolded
Finished Part
Increase strength and impact resistance.
Enable thinner, lighter part design.
Enable thinner, lighter part design.
https://www.avient.com/sites/default/files/2024-10/Versaflex TPEs - EEG headset- case study snapshot.pdf
artery tourniquet
E E G W E ARABL E
M ANUFACT URE R
P A R T S O F E E G H E A D S E T
• Compliance with medical regulation USP Class VI
• Increase production efficiency with a simple injection
process
• High transparency with soft touch
KEY REQUIREMENTS
COMPLIANCE + SOFT TOUCH
LEARN MORE
Copyright © 2024, Avient Corporation.
Satisfied USP Class VI regulatory
requirements for skin contact
• Delivered a series of soft-touch TPEs
capable of meeting the desired feel
• Eased production of buckle design with
injection moldable solutions
Versaflex CL TPEs
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-10/tpes-for-home-appliances-product-bulletin.pdf
GLS TPEs are
designed to help you stand out from your competitors
with reduced appliance movement and noise.
VERSAFLEX™ VDT
4202-40B
DYNAFLEX™
G7940-1
Application Anti-Vibration Feet Anti-Vibration Feet
Defining Characteristic Vibration Damping Good Processability
Compression Set Low Compression Set Low Compression Set
Tactile Feel Grippy Feel Soft Touch, Rubbery Feel
Coloring Black Natural
Hardness 40 Shore A 40 Shore A
Processing Injection Molding Injection Molding
Overmolding Substrate Polypropylene Polypropylene
HOW GLS TPEs MAKE THE DIFFERENCE IN HOME APPLIANCE
ANTI-VIBRATION FEET
• Reduced appliance movement and noise –
vibration damping technology reduces
movement and noise of the appliance
when in use
• Resistance to wear and tear – TPEs are proven
to maintain their shape and resist tears with
low compression set
• Better performance and function – increase
design freedom with material selection
flexibility
• Improved processability – boost efficiency
with injection molding processing and reduce
overall production cycle time
and costs
• Reduced number of part defects – eliminate
secondary operations to achieve consistent
and controlled results
To learn more about GLS TPEs home
appliances, visit www.avient.com or call
+1.844.4AVIENT (1.844.428.4368).
https://www.avient.com/investor-center/news/polyone-design-expertise-and-advanced-materials-accelerate-innovation-outdoor-high-performance-industry
These dynamic industries are taking advantage of our unique ability to offer comprehensive industrial design, materials and manufacturability expertise through our IQ Design service," said
By engaging with this team early during product design, customers can validate polymer performance with advanced computer-aided simulations and evaluate designs with 3D-printed prototypes.
A deep knowledge of materials and design are foundational to innovation in the outdoor high-performance market," said
https://www.avient.com/sites/default/files/2020-10/composites-innovation-cell-program-bulletin_0.pdf
Thermoplastic Composite Innovation Cell
Injection and Compression Overmolding
HARNESS THE VERSATILITY
Are you working on a project that would benefit
from added reinforcement, reduced weight,
material reduction or part consolidation?
Our
application development, engineering and
industrial design teams can help you to:
• Increase stiffness
• Improve impact resistance
• Reduce weight through thin-walling and
material reduction or replacement
• Add strength in high stress areas
Avient’s thermoplastic composite innovation
cell in Englewood, CO features injection and
compression molding equipment as well as design
and testing services, all under one roof.
Through injection or compression
overmolding, composite tapes and multi-
ply laminates are integrated into traditional
thermoplastic molding processes to create
locally-reinforced, molded components.