https://www.avient.com/sites/default/files/2020-11/excelite-im-auto-case-study.pdf
CASE STUDY: EXCELITE™ IM CHEMICAL FOAMING ADDITIVES
THE CHALLENGE
With more major OEMs introducing lightweighting
initiatives, the use of chemical foaming additives (CFAs)
is becoming more common among automotive injection
molders.
Using conventional CFA ingredients, a special
conditioning process was used to prepare the raw
material for optimal foaming performance upon
polymer interaction.
Excelite IM Chemical Foaming Additives:
• The only patented liquid CFA in North America
and Europe
• Supported with customized dosing equipment
and technical assistance
• Typically contains 70% active CFA content,
dispersed in proprietary liquid vehicles
LIQUID CFAs PROVIDE A TOP TIER-1 MOLDER
WITH A CONSISTENT SOLUTION
© 2020, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
Interested in learning about how Avient
can help your business?
https://www.avient.com/sites/default/files/2020-12/excelite-1-page-case-study-putty-knife_0.pdf
Excelite OnePager Putty Knife
PUTTY KNIFE
MANUFACTURER
N O R T H A M E R I C A
• Reduce current scrap rate of 30%
• Eliminate prominent sink marks
• Minimize random short shots
• Reduced scrap rate to 1%
• Eliminated sink marks
• Improved mold fill
• Improvement in cell structure increased cell
density and dimensional stability during critical
cooling time
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
https://www.avient.com/products/polymer-additives/foaming-agents/colormatrix-excelite-chemical-foaming-additives
https://www.avient.com/resource-center?document_type=59&page=29
Excelite™ IM Chemical Foaming Additives for Putty Knife
Excelite™ IM Chemical Foaming Additives for Automotive Grab Handle
Liquid Chemical Foaming Additives - White Paper
https://www.avient.com/products/polymer-additives/clarifier-additives/cesa-nucleant-additives
Cesa™ Nucleant Additives are mainly used to clarify PP resin.
Chemical foaming agents, materials that generate gas upon decomposition, also act as nucleating agents.
The fine-grain spherulite structure of ingredients incorporated in Hydrocerol™ chemical foaming agents make it an ideal nucleating agent in direct gassed PS and polyolefin foams.
https://www.avient.com/sites/default/files/2025-01/Marine OHP Application Graphic.pdf
Discover advanced
material solutions so you can solve tough challenges
and leave the competition in your wake.
1.844.4AVIENT
avient.com
© 2025, All Rights Reserved
Avient Corporation,
33587 Walker Road,
Avon Lake, Ohio USA 44012
TACTILE EXPERIENCE
Soft Touch Feel, Wet Grip, Durable Performance,
Reduced Heat Transfer
SOLUTION: Thermoplastic Elastomers (TPEs),
UV Blocking Additives, “Cooler to the Touch” Colorants
METAL REPLACEMENT
High Impact Resistance, Durability,
Vibration Damping Properties,
Weight Reduction, Design Flexibility
SOLUTION: Long Glass Fiber Reinforced
Composites, Chemical Foaming Agents
WOOD REPLACEMENT & WEIGHT REDUCTION
Exceptional Strength-to-Weight Ratio, Resistance to Chemicals and Moisture
Degradation, Strong Adhesive Properties for Simplified Installation
SOLUTION: Composite Sandwich Panels, Chemical Foaming Agents,
Wood Plastic Composite (WPC) Technology, Continuous Fiber Reinforced
Thermoplastic Tape & Laminates, Pultruded Composite Profiles
HIGH IMPACT DURABILITY
High Strength Performance,
Localized Reinforcement,
Material Reduction
SOLUTION: Continuous Fiber
Reinforced Thermoplastic
Tape & Laminates
CORROSION &
MOISTURE RESISTANCE
Extended Performance,
Low Moisture Uptake, Durability
SOLUTION: Moisture-Resistant
Long Fiber Reinforced Composites,
Corrosion Resistant Additives,
Composite Sandwich Panels
AESTHETIC APPEAL
Custom Color and Special Effects,
Paint Replacement,
Color Fade Protection
SOLUTION: Custom Polymer
Colorants, UV Blocking Additives,
Antioxidant Additives,
Molded-In-Color Metallics,
Scratch & Mar Additives,
Laser Marking Additives,
Pre-Colored High-Gloss
Thermoplastics
https://www.avient.com
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives/cesa-light-additives
https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives/oncolor-wpc-capstock-technology
https://www.avient.com/products/long-fiber-technology/complet-long-glass-fiber
https://www.avient.com/products/long-fiber-technology/complet-long-glass-fiber
https://www.avient.com/products/polymer-additives/foaming-agents
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-panels/hammerhead-marine-composite-panels
https://www.avient.com/products/polymer-additives/foaming-agents
https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives/oncolor-wpc-capstock-technology
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates
https://www.avient.com/products/advanced-composites/pultrusion-and-continuous-filament-winding-technology/glasforms-pultruded-rods-tubes-custom-profiles
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates
https://www.avient.com/products/long-fiber-technology/complet-moisture-resistant-nylons
https://www.avient.com/products/long-fiber-technology/complet-moisture-resistant-nylons
https://www.avient.com/products/polymer-additives/corrosion-resistant-additives/cesa-cor-additives
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-panels/hammerhead-marine-composite-panels
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches/oncolor-fx-special-effect-colorants
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches/oncolor-fx-special-effect-colorants
https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives/cesa-light-additives
https://www.avient.com/products/polymer-additives/antioxidant-additives
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-fx-paint-replacement-0
https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives
https://www.avient.com/products/polymer-additives/colorants-and-additives-wire-cable/cesa-laser-additives
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-premium-finishes
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-premium-finishes
https://www.avient.com/sites/default/files/resources/Marine%2520Panels%2520Application%2520Bulletin.pdf
Our composite panels are custom engineered
by varying core thicknesses to increase or
decrease stiffness; by varying core materials
(including end-grain balsa, foam or engineered
woods) to increase or decrease weight; by
varying fiber to modify the stiffness-to-weight
ratio; and by varying the base polymer to
increase or decrease strength
TYPICAL SANDWICH PANEL PROPERTIES
SPECIMEN
TYPICAL
SKIN
THICKNESS
(in)
TYPICAL
WEIGHT
(lb/ft2)
TYPICAL
PANEL
THICKNESS
(in)
TYPICAL
FLEXURAL
FAILURE
LOAD*
(lbf)
Glass/Thermoplastic Skinned,
PET Foam Core
0.05 0.75–0.85 1.0–1.5 135–195
Glass/Thermoset Skinned,
PET Foam Core
0.05 1.0–1.2 0.5 120–150
Glass/Thermoset Skinned,
PET Foam Core
0.06 1.6–1.7 1.0–1.5 340–395
Glass/Thermoset Skinned,
Balsa Core
0.12 1.2–1.4 0.50–0.75 850–1500
Glass/Thermoset Skinned,
Balsa Core
0.09 3.0 2.25 3000
https://www.avient.com/sites/default/files/2020-10/tpe-injection-molding-guide.pdf
If a foaming agent is
required (to produce foamed parts), a mechanical shut-off nozzle must be used to control
foaming activity and to prevent drooling.
Polypropylene (PP) carriers are recommended for the harder SEBS formulations
PP carrier is not recommended for
softer grades, as the compound hardness will be affected.
https://www.avient.com/resources/safety-data-sheets?page=4645
Geon(TM) FK167-11 Red HD Foam (PMS200)
Geon(TM) FK167-42 Blue HD Foam (PMS303)
PP FR 8-6 LMS-1000
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=29
Excelite™ IM Chemical Foaming Additives for Putty Knife
Excelite™ IM Chemical Foaming Additives for Automotive Grab Handle
Liquid Chemical Foaming Additives - White Paper
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=29
Excelite™ IM Chemical Foaming Additives for Putty Knife
Excelite™ IM Chemical Foaming Additives for Automotive Grab Handle
Liquid Chemical Foaming Additives - White Paper