https://www.avient.com/idea/telecom-supplier-secures-large-contract-specialty-nylon
Traditionally, many connectors of this type are produced using liquid crystal polymers (LCPs) formulated with carbon fiber.
Meet targeted cost-performance requirements – The selected resin must offer significant savings over the current LCP/carbon fiber formulation through material and/or manufacturing savings, thus enabling penetration of the low-cost computer market with a competitive connector.
https://www.avient.com/resource-center?document_type=0&industry=0&product_family=80&product_subfamily=0&product_name=0&op=FILTER RESULTS&form_build_id=form-UG1SadN_IzwjaEoNv2mxi93WqDtETQ5gclbi1PCnUm0&form_id=resource_filter_form&page=1
Carbon Fiber Composites Overview
Avient’s reinforced composite technologies use carbon, glass and aramid fibers with custom formulated thermoset or thermoplastic resins in continuous forming processes
https://www.avient.com/resource-center?document_type=0&form_build_id=form-UG1SadN_IzwjaEoNv2mxi93WqDtETQ5gclbi1PCnUm0&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=80&product_name=0&product_subfamily=0&page=1
Carbon Fiber Composites Overview
Avient’s reinforced composite technologies use carbon, glass and aramid fibers with custom formulated thermoset or thermoplastic resins in continuous forming processes
https://www.avient.com/sites/default/files/2021-02/complet-lft-automotive-removable-roof-bracket.pdf
AUTOMOTIVE
OEM
S U V R E M O V A B L E R O O F
P A N E L L O C K I N G B R A C K E T
• Lower weight by replacing cast steel
• High stiffness & strength requirements to mimic metal
performance
• Critical dimensional tolerances to safely secure removable
roof panels
• Lowered weight by over four pounds per
vehicle to achieve 80% reduction with
carbon fiber reinforced composite
• Provided injection molded material solution
to simplify fabrication and eliminate need for
powder-coating finish
Complēt™ Long Carbon Fiber PPA Composite
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-11/artisan-ar7300-pre-colored-formulation-processing-guide.pdf
Artisan™ AR7300
PRE-COLORED FORMULATIONS
PROCESSING GUIDE
Artisan™ Pre-Colored Thermoplastics
Artisan™ AR7300 pre-colored thermoplastics are customized ABS formulations to help manufacturers achieve
brilliant and high-gloss metallic effect, excellent chemical resistance, and scratch resistance.
BASE RESIN ABS
Drying Temperature 80–90°C
Drying Time 2–3 Hours
Barrel Temperatures °C
Rear Zone 180–210
Center Zone 190–220
Front Zone 200–230
Nozzle 210–240
Mold Temperature 50–80
Screw Speed Moderate
Back Pressure 3–10 bar
Cushion 5–15 mm
Injection Speed Low to medium
Injection Pressure Moderate to high
Holding Pressure 10–30% of injection pressure
Screw Type General purpose
Screw L/D 20:1
Screw Compression Ratio 2.0:1–2.5:1
Non-return Check Valve Free flow check ring
Nozzle Type Reverse taper
Barrel Capacity 30–80% of barrel should be used
STARTUP & SHUTDOWN RECOMMENDATIONS
Purge Compound
2–3 melt flow PP or purging compound.
https://www.avient.com/sites/default/files/2020-08/thermoset-composites-tri-fold-product-selection-guide.pdf
PRODUCT MATERIAL DESCRIPTION COLOR
MAX
THICKNESS
IN (MM)
MAX
WIDTH
IN (CM)
FLEXURAL
MODULUS
Msi (GPa)
FLEXURAL
STRENGTH
ksi (MPa)
GLASS
%
GC-70-UL Glass/Epoxy Any
0.1
(2.5)
17.75
(45)
5.8
(39.99)
210
(1448)
70
GC-66-ULW
Glass/Epoxy,
90° Weft
Any
0.1
(2.5)
17.75
(45)
4.5
(31.03)
130
(896)
66
GC-70-ULS
Glass/Epoxy,
1080 Woven Scrim
Any
0.1
(2.5)
17.75
(45)
5.8
(39.99)
210
(1448)
70
GC-70-ULZ Glass/Epoxy Natural
0.04
(1.0)
8.75
(22.2)
6.8
(46.89)
245
(1689)
70
GC-70-ULC Carbon/Epoxy Black
0.04
(1.0)
8.0
(20.3)
19.9
(137.21)
300
(2069)
70
http://www.avient.com/content/product-selection-help-form
BARSTOCK
All barstock composites are machined to size with a surface finish prepared to fit customer requirements.
STANDARD BARSTOCK PRODUCTS
PRODUCT MATERIAL DESCRIPTION COLOR
MAX
THICKNESS
IN (MM)
MAX
WIDTH
IN (CM)
FLEXURAL
MODULUS
Msi (GPa)
FLEXURAL
STRENGTH
ksi (MPa)
GLASS
%
GC-67-UB Glass/Epoxy Black
0.575
(14.6)
11.75
(29.8)
5.8
(39.99)
153
(1055)
67
GC-67-UBZ Glass/Epoxy Black
0.5
(12.7)
8.75
(22.2)
5.8
(39.99)
153
(1055)
67
GC-60-UBC Carbon/Epoxy Black
0.25
(6.35)
4.0
(10.2)
12.5
(86.19)
150
(1034)
60
GC-67-UBW
Glass/Epoxy,
90° Weft
Blue
0.25
(6.35)
8.75
(22.2)
4.8
(33.10)
150
(1034)
67
http://www.avient.com/content/product-selection-help-form
PULTRUDED PROFILES - TYPICAL PROPERTIES
The Glasforms™ pultrusion process creates continuous,
constant cross-sectional profiles with consistent, uniform
quality and exceptional mechanical performance.
Standard and custom shapes and sizes are available with
a variety of resins including polyester, vinyl ester, and epoxy,
and reinforcements including mat/roving (MR-GFRP) or
unidirectional (U-GFRP) fiberglass, or high performance
unidirectional carbon fiber.
https://www.avient.com/sites/default/files/2020-08/detectable-blacks-product-bulletin.pdf
OnColor™ IR Sortable Black
Infrared Sortable Black for Recyclable Packaging
OnColor™ Infrared Sortable Black for Recyclable
Packaging is a black colorant created without the
addition of carbon black pigment.
In the
presence of carbon black, currently used to color
most black packaging, all the wavelengths are
absorbed and black polymers can’t be identified,
inevitably keeping black packaging out of recycling
streams at considerable cost to our environment.
https://www.avient.com/sites/default/files/2024-03/Edgetek PKE Glass-Filled Product Bulletin.pdf
Helping to improve sustainability over the end-
product lifecycle, these formulations offer a
reduced carbon footprint as a result of the PK
base resin.
The production of PK emits up to
61 percent less carbon dioxide (CO2) than nylon.
https://www.avient.com/sites/default/files/2024-03/Edgetek PKE High Impact Formulations Technical Bulletin.pdf
These materials also offer a sustainability benefit
through a reduced carbon footprint because PK
base resin production emits up to 61 percent less
carbon dioxide (CO2) than nylon, helping to improve
sustainability over the end-product lifecycle.
https://www.avient.com/sites/default/files/2021-03/lubrione-pke-product-bulletin.pdf
Helping to improve sustainability over the end-
product lifecycle, these formulations offer a reduced
carbon footprint as a result of the PK base resin.
The
production of PK emits up to 61 percent less carbon
dioxide (CO
2
) than nylon and POM.