https://www.avient.com/sites/default/files/2023-10/Complet LFT Wheelchair Caster Wheels - case study snapshot.pdf
WHEELCHAIR OEM
C A S T E R W H E E L
• Composite to replace a traditional aluminum caster
• Lightweight, strong material that can withstand the rigor of
daily use
• Corrosion-resistant solution to reduce cost and frequency
of maintenance
• Formulated two materials that chemically
bond seamlessly to minimize slip
• Reduced weight by 33% (280g), supporting
improved user maneuverability
• Offered an injection-moldable alternative to
metal that led to a more functional design
and reduced vibration
Complēt™ Long Carbon Fiber Nylon 6/6 and
TPU Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches
Remafin™ EP White Colorants
Remafin™ EP White Colorants
Remafin™ EP White Colorants
https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
Avient Corporation 3
Simplified Drop Test
• 65g steel ball
• Dropped from 305mm
• Onto 3.175mm thickness flat
samples
Materials Tested
• Standard TPE 30 Shore A
• TPU alloy 60 Shore A
• Damping TPE 32 Shore A
VDT reduces
bounce
Avient Corporation 4
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
Image courtesy of Airobag TV
https://www.youtube.com/c/AirobagTV/videos
Simulation of Impact
A weight dropped onto protective element in
contact with rigid substrate
https://www.youtube.com/c/AirobagTV/videos
Avient Corporation 5
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
REFINING THE DESIGN
D E S I G N A N D M A T E R I A L C O M B I N A T I O N
Avient Corporation 6
• A number of different shapes and
designs are created and simulated to
determine which one works best
• Refining to meet EN standard
• VDT TPEs can help reach compliance
with EN1621-1 level 2 and EN1621-2
level 1
• Optimum protection can be achieved
by combining industrial design and
engineering
Avient Corporation 7
VALIDATION
P R O T O T Y P I N G W I T H 3 D P R I N T I N G
3D Printing Validation
-15% -10% -5% 0% 5% 10%
Density
Tensile Strength //
Tear resistance //
Rebound resilience 2mm
3D Printed VDT vs Injection Molded
VDT can be 3D printed for concept evaluation early in the design process
SUMMARY
Avient Corporation 8
• Enabled a new, compact design with a
customized VDT TPE formulation
• Improved user comfort and functionality
• Fulfilled EN standards
• Reduced number of prototyping tools
required
• Reduced time spent in product development
by 40 percent, enabling faster
commercialization of product
https://www.avient.com/industries/packaging/food-packaging/refrigerated-food
ColorMatrix™ Liquid Color Concentrates achieved the optimal flowability of liquid white and liquid orange, ensuring consistent color through suitable mixing with other colorants
White Paper
White Paper
https://www.avient.com/resources/safety-data-sheets?page=5125
LIQUID COLOR WHITE 481-20508-1
LIQUID COLOR RED 483-30275-6
PP FR 8-6 LMS-1000
https://www.avient.com/news/archives?page=8
May 6, 2024
May 6, 2024
May 6, 2024
https://www.avient.com/sites/default/files/2022-05/Trilliant HC - OCD Microwells IVD Testing - Application Snapshot.pdf
Trilliant HC - OCD Microwells IVD Testing - Application Snapshot
ORTHO CLINICAL
DIAGNOSTICS
M I C R O W E L L S F O R I V D
D E V I C E
• PS-based material
• Strict TiO2 content/filling to secure accurate performance
• Material to be suitable and complaint with the IVDD/IVDR
standards
• Surface chemical performance essential for the application
• Worked in close collaboration with customer and
internal teams to fully understand and overcome
current material challenges
• Identified anomalies in existing formulation using
material science expertise and customized an
alternative formulation
• Enabled customer to improve processing
efficiency, reduce scrap rate and respond to the
increased market demand
Trilliant™ HC7410-5001 X4 thermoplastics in
white
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/resources/PolyOne%25202012%2520Annual%2520Report.pdf
Istanbul, Turkey 6.
Norwalk, Ohio 6.
Elyria, Ohio (4)
New Jersey 6.
https://www.avient.com/resources/safety-data-sheets?page=6544
S203.9 FEP100 CC HIGH WHITE
S504.9 C88 CC HIGH WHITE
PP FR 8-6 LMS-1000
https://www.avient.com/sites/default/files/2025-01/SEM MCCB Phase Barrier Application Bulletin.pdf
These materials outperform nylon 6
and flexible PVC with better flexibility, lower moisture absorption, better insulation properties, and they are
RoHS compliant.
ONFLEX S HF
ONFLEX S HF &
HF 7001
SYNPRENE RT-5180
ROHS NATURAL
Commercial
Availability Asia Europe Americas
RoHS
Compliant Yes Yes Yes
Color Natural Natural Natural
Hardness 70/80/90 Shore A 50/70/90 Shore A 80 Shore A
Flame Retardant
Package Non-Halogenated Non-Halogenated Halogenated
Processing
Method
Injection Molding
Extrusion
Injection Molding
Injection Molding
Extrusion
ELECTRICAL & ELECTRONICS SOLUTIONS
REDUCE POSSIBILITY OF MOLDED
CASE CIRCUIT BREAKER FAILURE
WITH TPE PHASE BARRIERS
www.avient.com
Copyright © 2025, Avient Corporation.