https://www.avient.com/sites/default/files/2022-04/Sustainable Material Answers_ Recycled PET 2022_0.pdf
Perfect for Food & Beverage
PET and rPET are non-toxic, do not react with foods, and provide thermal
insulation.
This type of PET is in high demand
because changes in the contents of the container that may indicate impurities can
be easily detected.
These commitments and mandates will continue to drive the high and
increasing demand for recycled plastic bottles.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
A higher injection velocity is needed when processing Gravi-Tech
due to the thermal conductivity of the material.
2.
DETERMINING COOLING TIME
Step 1 – Part Cooling Time
The first step is to calculate the cooling time of
the part itself. 2
• TMelt = Temperature of the molten plastics
• TCoolant = Thermolator temperature
• TEject = Temperature the parts can eject
without deforming
• H = Thickness (Use thickest portion of part)
• α = Thermal diffusivity
Thermal diffusivity can be calculated using the
equation below
k = Thermal Conductivity Constant
• ρ = Density
• Cρ = Specific Heat
Step 2 – Heat Transfer
The next step is to calculate the heat transfer
rate.
https://www.avient.com/sites/default/files/2020-10/luxury-closures-gravi-tech-design-guide-2.0-application-specific.pdf
A higher injection velocity is needed when processing
Gravi-Tech due to the thermal conductivity of the material.
2.
DETERMINING COOLING TIME
Step 1 – Part Cooling Time
The first step is to calculate the cooling time of
the part itself. 2
• TMelt = Temperature of the molten plastics
• TCoolant = Thermolator temperature
• TEject = Temperature the parts can eject
without deforming
• H = Thickness (Use thickest portion of part)
• α = Thermal diffusivity
Thermal diffusivity can be calculated using the
equation below
k = Thermal Conductivity Constant
• ρ = Density
• Cρ = Specific Heat
Step 2 – Heat Transfer
The next step is to calculate the heat transfer
rate.
https://www.avient.com/sites/default/files/2022-06/Maxxam FR Injection Molding Processing Guide.pdf
Standard grades in the portfolio conform to UL 94 V-2, V-0 and 5VA performance
ratings, and many offer elevated Relative Thermal Index (RTI) ratings.
Vents should be placed at the intersection of each 90° bend in the runner
system off of the cold slug well and vented to atmosphere
Black Specks
Contamination
• Purge barrel with general purpose PP
• Verify correct nozzle is being used
• Pull screw for cleaning
Degraded/overheated
material
• Decrease melt temperature
• Decrease injection speed
• Use appropriately sized barrel
Brittleness
Degraded/overheated material
• Decrease melt temperature
• Decrease injection speed
• Use appropriately sized barrel
Gate location and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate and
lower molded-in stress
Burning
Process related
Mold design • Clean, widen and increase number of vents
• Increase gate size to reduce shear
Fibers/Minerals on
Surface or Uneven
Surface Appearance
Melt temperature too low
• Increase injection speed
Insufficient packing • Increase hold pressure and time
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess material volume
• Decrease pack pressure
• Decrease shot size
Melt and/or mold too hot
• Decrease screw speed
Loose clamp • Reset mold height
• Increase clamp tonnage
Troubleshooting Recommendations
Incomplete Fill
Melt and/or mold too cold
• Increase nozzle and barrel temperatures
Mold design
• Enlarge or widen vents and increase number
of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern
and verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size • Adjust transfer position to 98% full
Nozzle Drool Nozzle temperature too hot
• Decrease nozzle temperature
• Increase screw decompression
Shrink
Too much shrink • Increase cooling time
Too little shrink • Decrease cooling time
Sink Marks
Part geometry too thick • Reduce wall thickness
• Reduce rib thickness
Melt too hot • Decrease nozzle and barrel temperatures
Insufficient material
volume
• Increase packing pressure
Troubleshooting Recommendations (continued)
Sticking in Mold
Overfilled cavity
• Decrease injection rate and pressure
• Decrease hold pressure
• Decrease cooling time
Mold design • Increase draft angle
• Polish cores in direction of ejection
Part is too hot
• Increase cooling time
Warp
Process related
• Increase cooling time
• Increase pack pressure
• Increase pack time
Mold design • Inspect for non-uniform mold cooling
Part design • Inspect for non-uniform wall thickness
Temperature control unit
incorrect temperature
• Check settings
• Inspect thermocouple
Weld Lines
Melt front temperatures
are too low
• Increase pack and hold pressure
Mold design
• Increase gate size
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
1.844.4AVIENT
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Copyright © 2022, Avient Corporation.
You have the responsibility to conduct full-scale end-product performance testing
to determine suitability in your application, and you assume all risk and liability arising from your use of the information and/or use or handling of any product.
https://www.avient.com/investor-center/news/avient-expects-double-digit-sales-growth-5g-applications
The build out of the 5G network has just begun and requires a different physical hardware to support the super-high frequency of the technology.
for broadband, including equipment that enables and expands access to high-speed communications throughout the country.
Barrier technologies that preserve the shelf-life and quality of food, beverages, medicine and other perishable goods through high-performance materials
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https://www.avient.com/news/polyone-receives-innovation-awards-pioneering-metal-replacement-projects
In both cases, our experts helped innovative customers replace metal with specialty polymer formulations that can conduct heat, provide electrical insulation, or conduct electricity,” commented Holger Kronimus, vice president Europe and general manager, Specialty Engineered Materials, Europe for PolyOne.
https://www.avient.com/knowledge-base/article/what-s-difference-fillers-reinforcements?rtype[]=1164
Add conductive carbon black or graphite to a basic polymer and it will conduct electricity.