https://www.avient.com/sites/default/files/2023-07/Versollan OM- Len Compartment -Application Snapshot.pdf
AVIENT SOLUTION
MEDICAL DEVICE
MANUFACTURER
C O M P A R T M E N T C O V E R
• Improve grip with a matte rubber finish
• Comply with RoHS Directive
• Provide superior adhesion to PC/ABS
• Achieved excellent adhesion to PC/ABS at a
lower wall thickness of to 2mm
• Improved aesthetics and usability with the
rubber finish provided by our custom
formulation
• Provided quick responses to customer queries
and accelerated time to market
KEY REQUIREMENTS
GOOD ADHESION + COMPLIANCE
LEARN MORE
Versollan™ Thermoplastic Elastomers
Copyright © 2023, Avient Corporation.
https://www.avient.com/knowledge-base/article/overmolding-guide?rtype[]=1164
Avient is a recognized leader in the overmoldingof thermoplastic elastomers (TPEs), offering excellent adhesion to substrates like polypropylene, polyethylene, PC, ABS, acetal, and nylon.
Our innovative TPE technologies ensure optimal adhesion in both insert and two-shot molding processes.
Factors Affecting Adhesion
https://www.avient.com/knowledge-base/article/overmolding-guide?ind[]=6599
Avient is a recognized leader in the overmoldingof thermoplastic elastomers (TPEs), offering excellent adhesion to substrates like polypropylene, polyethylene, PC, ABS, acetal, and nylon.
Our innovative TPE technologies ensure optimal adhesion in both insert and two-shot molding processes.
Factors Affecting Adhesion
https://www.avient.com/knowledge-base/article/overmolding-guide?pname[]=91
Avient is a recognized leader in the overmoldingof thermoplastic elastomers (TPEs), offering excellent adhesion to substrates like polypropylene, polyethylene, PC, ABS, acetal, and nylon.
Our innovative TPE technologies ensure optimal adhesion in both insert and two-shot molding processes.
Factors Affecting Adhesion
https://www.avient.com/knowledge-base/article/overmolding-guide
Avient is a recognized leader in the overmoldingof thermoplastic elastomers (TPEs), offering excellent adhesion to substrates like polypropylene, polyethylene, PC, ABS, acetal, and nylon.
Our innovative TPE technologies ensure optimal adhesion in both insert and two-shot molding processes.
Factors Affecting Adhesion
https://www.avient.com/sites/default/files/2022-03/Asia SEM Healthcare Product Selection Guide %281%29.pdf
PP OVERMOLDING HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Dynaflex™ G2706 28A USP Class VI, ISO 10993,
Food contact EtO Soft translucent grade,
grippy feel
Dynaflex™ G2711 43A USP Class VI, ISO 10993,
Food contact EtO Highly colorable solution,
grippy feel, low compression set
Versaflex™
CL2242 & CL2250 42A/ 50A USP Class VI, ISO 10993,
US Food contact EtO Clear boilable grades;
ABS, PC bondable
Versaflex™ G2705 N 60A USP Class VI, ISO 10993,
Food contact EtO/Steam High resilience,
low compression set
Versaflex™ HC3810 20A-90A USP Class VI, ISO 10993 EtO General purpose, unfilled
ABS, PC OVERMOLDING HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Versaflex™ OM1040 40A USP Class VI, ISO 10993 EtO Translucent
Versaflex™ OM3060 60A USP Class VI, ISO 10993 EtO Clear
VERSAFLEX™ CL AND DYNAFLEX™ TPEs
OVERMOLDING FOR
ERGONOMICS
• Adds good tactile surface with soft-touch feel
• Available in a variety of color effects and
textures
• Improves grip, cushion, and comfort
• Enhances functional performance like sealing
properties, vibration damping, oxygen
barrier, and scratch and abrasion resistance
• Reduces assembly costs, good processability
• Offers excellent adhesion to a wide range of
substrates
• Glucometers
• Medical tools overmolds
• Injector pens
• Analysis devices
VERSALLOY™ HC & VERSAFLEX™ HC TPEs
SEALING & RESEALING
• Rubbery feel and soft touch
• No coring, good puncture, and
resealability in static stoppers
• Meets low coefficient of friction
requirements in dynamic seals
• Low extractables
• Suitable to overmold onto polyolefins
• Sealing and resealing septum
• Seals and sanitary gaskets
• Syringe plungers and tips
MATERIAL DESCRIPTION HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Versalloy™
HC 9210-45N 45A USP Class VI EtO Good processability,
HC 9210-55N 55A USP Class VI EtO Good processability,
HC 9210-70N 70A USP Class VI EtO Good processability,
HC 9220-43N 43A USP Class VI,
ISO 10993-4/5 EtO Extrusion grade,
high temperature resistance
Versaflex™
HC 2110-35N 34A FDA, USP Class VI,
ISO 10993
Autoclave EtO
radiation Resealing, elevated comp set
Versaflex™
HC 2110-57B 57A FDA, USP Class VI,
ISO 10993
Autoclave EtO
radiation Low stiction
VERSAFLEX™ CL AND DYNAFLEX™ TPEs
HIGH CLARITY
GRADES WITHOUT
PLASTICIZERS
• Water clear grades formulated without
phthalate plasticizers
• Meets medical regulatory USP Class VI and
ISO 10993-4,5
• Food contact and FDA compliant
• Autoclave and radiation stable
• Low extractable
• High clarity (Haze 50 4.1, 100 4.5, 100 4, 70 6, 70
Tensile Modulus (MPa) 2200 2700 2600 2350 1820 1820
Flexural Strength (MPa) 80 90 104 86 68 68
Flexural Modulus (MPa) 2500 2700 2500 2300 1980 1590
HDT: 0.45, 1.8 (MPa) 110, 80 90, 80 100, 89 123, 100 123, 64 100, 70
UL-94 Rating @ 3.0 mm 5VA V-0 5VA V-0 HB V-0
UL-94 Rating @ 1.5 mm V-0 V-0 5VB V-0 HB V-0
UL-94 Rating @ 0.75 mm V-1 V-2 V-0 None None V-2
COMPETITIVE MATERIAL COMPARISON
ENGINEERED POLYMER FORMULATIONS
FOR HEALTHCARE
TRILLIANT™ HC THERMOPLASTICS
The family of Trilliant™ HC high-performance thermoplastics is formulated to meet the growing challenges
of medical devices and equipment.
Contact Avient to tap into our material science expertise
and comprehensive product development support services
to help you bring your ideas to market faster.
https://www.avient.com/sites/default/files/resources/AquaMix-_Fact_Sheet__72831-B_%25281%2529.pdf
Main use in adhesives.
Used in hot melt adhesives and high
pressure sensitive adhesives.
Used in hot melt adhesives and high
pressure sensitive adhesives.
https://www.avient.com/knowledge-base/article/overmolding-processing
Improved adhesion can be achieved if the substrate temperature is elevated.
Factors Affecting Adhesion
The adhesion of GLS soft overmolding TPEs to a substrate may be affected by:
https://www.avient.com/knowledge-base/article/overmolding-processing?rtype[]=1164
Improved adhesion can be achieved if the substrate temperature is elevated.
Factors Affecting Adhesion
The adhesion of GLS soft overmolding TPEs to a substrate may be affected by:
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=6
Colorant Chromatics™ and BASF Ultrason® high-performance polymers in metallic colors provided lightweight and food contact-approved colors solutions for molders
Versaflex™ TF Adhesive Thermoplastic Elastomers (TPEs) for Textile Fabrics (Chinese)
Versaflex™ TF Adhesive Thermoplastic Elastomers (TPEs) for Textile Fabrics (English)