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These TPE grades, formulated for consumer applications, can be used in personal care products, lawn and garden tools, outdoor goods, office supplies, footwear, and houseware durables.
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Die Avient Corporation und ihre Tochtergesellschaften und verbundenen
Unternehmen ("Avient") sind bestrebt, ein nachhaltiges Unternehmen von Weltklasse
zu sein.
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Avient Corporation ve bağlı kuruluşları ve iştirakleri ("Avient'') dünya standartlarında
sürdürülebilir bir kuruluş olmayı taahhüt etmektedir.
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FASTENER SELECTION
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PROBLEM CAUSE SOLUTION
Incomplete Fill Melt and/or mold
temperature too cold
Shot Size
• Increase nozzle and barrel temperatures
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and verify
proper vent location
• Increase wall thickness to move gas trap to parting line
• Increase cushion
Brittleness Melt temperature too low
Degraded/Overheated material
Gate location and/or size
• Increase melt temperature
• Increase injection speed
• Measure melt temperature with pyrometer
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Relocate gate to nonstress area
• Increase gate size to allow higher flow speed
and lower molded-in stress
Fibers on Surface
(Splay)
Melt temperature too low
Insufficient packing
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase pack and hold pressure, and time
Sink Marks Part geometry too thick
Melt temperature too hot
Insufficient material volume
• Reduce wall thickness
• Reduce rib thickness
• Decrease nozzle and barrel temperatures
• Increase shot size
• Increase injection rate
• Increase packing pressure
Flash Injection pressure too high
Excess material volume
Melt and/or mold
temperature too hot
• Decrease injection pressure
• Increase clamp pressure
• Decrease injection speed
• Increase transfer position
• Decrease pack pressure
• Decrease shot size
• Decrease injection speed
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Decrease screw speed
TROUBLESHOOTING RECOMMENDATIONS
PROBLEM CAUSE SOLUTION
Excessive Shrink Too much orientation • Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease mold temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
• Increase cooling time
Not Enough Shrink Too little orientation • Decrease packing pressure and time
• Decrease hold pressure
• Increase melt temperature
• Increase mold temperature
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
Burning Melt and/or mold
temperature too hot
Mold design
Moisture
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Clean, widen and increase number of vents
• Increase gate size or number of gates
• Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature too hot • Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines Melt front temperatures
too low
• Increase pack and hold pressure
• Increase melt temperature
• Increase vent width and locations
• Increase injection speed
• Decrease injection speed
• Increase gate size
• Perform short shots to determine fill pattern and verify
proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp Excessive orientation
• Increase cooling time
• Increase melt temperature
• Decrease injection pressure and injection speed
• Increase number of gates
Sticking in Mold Cavities are overpacked
Part is too hot
• Decrease injection speed and pressure
• Decrease pack and hold pressure
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
• Increase cooling time
• Increase draft angle
• Decrease nozzle and barrel temperatures
• Decrease mold temperature
TROUBLESHOOTING RECOMMENDATIONS
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Maintain a minimum draft angle of 1° per side.
4 Therma-Tech
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Increase pack and hold pressure
• Increase nozzle tip diameter
• Check thermocouples and heater bands
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and
verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Increase cushion
• Decrease transfer position
Brittleness
Low melt
temperature
• Measure melt temperature with pyrometer
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel/excessive residence time
• Decrease screw rpm
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate and lower
molded in stress
Fibers on Surface
(Splay)
Melt temperature
too low
• Increase injection speed
• Increase screw rpm
Insufficient packing
• Increase pack and hold pressure, and time
Processing Guide 5
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
• Maintain nominal wall thickness
Melt too hot • Decrease nozzle and barrel temperatures
Insufficient
material volume
• Increase pack pressure/time
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
too hot
• Decrease screw speed
Excessive Shrink Too much
orientation
• Increase packing time and pressure
• Increase hold pressure
• Decrease melt temperature
• Decrease injection speed
• Decrease screw rpm
• Increase venting
Not Enough Shrink Too little
orientation
• Decrease packing pressure and time
• Decrease hold pressure
• Increase injection speed
• Increase screw rpm
• Decrease cooling time
6 Therma-Tech
Burning
Melt and/or mold
too cold
Mold design • Clean, widen and increase number of vents
• Increase gate size or number of gates
Moisture • Verify material is dried at proper conditions
Nozzle Drool Nozzle temperature
too hot
• Decrease nozzle temperature
• Decrease back pressure
• Increase screw decompression
• Verify material has been dried at proper conditions
Weld Lines
Melt front temperatures
are too low
• Increase pack and hold pressure
• Increase vent width and locations
Mold design
• Perform short shots to determine fill pattern
and verify proper vent location
• Add vents and/or false ejector pin
• Move gate location
Warp
Excessive orientation
• Decrease injection pressure and injection rate
Mold design • Increase number of gates
Sticking in Mold
Cavities are
overpacked
• Decrease injection rate and pressure
• Decrease pack and hold pressure
Mold design • Increase draft angle
Part is too hot
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