https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=37
Learn about Hammerhead™ Marine Composite Panels made from continuous glass-fiber reinforced thermoplastic face sheets and polyester foam cores
https://www.avient.com/resource-center?document_type=59&page=43
Learn about Hammerhead™ Marine Composite Panels made from continuous glass-fiber reinforced thermoplastic face sheets and polyester foam cores
https://www.avient.com/resource-center?document_type=59&document_subtype=216
Liquid Chemical Foaming Additives - White Paper
https://www.avient.com/resource-center?document_subtype=216&document_type=59&page=0
Liquid Chemical Foaming Additives - White Paper
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=37
Learn about Hammerhead™ Marine Composite Panels made from continuous glass-fiber reinforced thermoplastic face sheets and polyester foam cores
https://www.avient.com/sites/default/files/2020-09/ccg-overview-cn.pdf
加工的高性能聚合物包括: PEEK, PAEK, PEKEKK, PEI, PES,
PSU, PPSU, PPS
高温解决方案/注塑
市场与应用
Colorant Chromatics 向以下产品的加工商提供其各种产品:
电线电缆
软管、管子、接头和管线
注塑成型件
纤维与单纤丝
薄膜与胶带
各种型材
尤其当加工商需要产品有下列一种或几种特性时,会使用高温聚合
物和含氟聚合物:
卓越的电性能
持久耐高温性能
耐化学性
阻燃性
耐紫外特性
低摩擦力
我们的客户为以下市场提供产品:
航空航天行业: 电线电缆系统、薄膜、胶带、注塑件
汽车和卡车行业: 电线电缆系统、管线、燃油软管
化工行业: 电线电缆、管路和配件、油泵壳体
医疗设备: 牙科工具注塑件、导管、心脏镜管线、心脏起搏器
电气电子行业: 电线电缆系统、注塑件、胶带
通讯行业: 防火阻燃电缆、连接器
纺织行业: 纤维、织物
建筑行业: 薄膜、管道与接头
色母料与预着色解决方案
Colorant Chromatics 提供载体树脂有各种强度和不同粘度的着
色料与添加剂母料,以适应制造工艺。
颜色
提供具有不同母料浓度的多种标准颜色
可根据要求使用Pantone、Munsell、RAL颜色标准或制好的零件
设计颜色
可提供定制颜料含量以满足专业染色需求
提供可激光标记颜色
针对医疗和食品等敏感应用,可提供符合相关规定的解决方案
所有颜色的颜料中均不含重金属
电线绝缘层着色
产品壁的厚度
导体的尺寸和颜色
线速
挤出机螺杆的设计形式
绝缘层的电性能要求
电线与电缆护套着色
护套壁的厚度
挤出机螺杆的设计形式
激光可标记性
薄膜、管材和异型材着色
所需产品的不透明或半透明性
产品壁的厚度
挤出停留时间和加工温度
注塑成型着色
所需产品的不透明或半透明性
部件尺寸和产品壁的厚度
为以下材料提供母料: FEP, ETFE, PFA, MFA, ECTFE, PVdF,
THV, PEEK, PAEK, PEKEKK, PEI, PES, PSU, PPSU, PPS,
PTFE
以下典型应用中色母料的选择须考虑下列挤压设计要求:
特殊混合料
机械强度
防静电
X光显影
电气性能
Colorant Chromatics 提供特制混合料可以提高以下特性,
例如:
增值解决方案包括:
辐射交联混合料
通过混入特殊的添加剂组合,暴露于电子束辐射时高温功能性混合
料可以交联。
用于以下产品的混合料: FEP, ETFE, PFA, MFA, ECTFE,
PVdF, THV, PEEK, PAEK, PEKEKK, PEI, PES, PSU, PPSU,
PPS,热可塑性PTFE
X光显影混合料
添加剂母料
Colorant Chromatics 开发的添加剂母料可以提高您产品的性能
提高您的生产效率,缩短生产和停机时间,实现流畅的产品过渡。
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
Base Resin ABS PA PBT PC PE PEEK PP PPS
Barrel Temperatures °F (°C)
Rear Zone 400–475(200–250)
480–540
(248–282)
480–520
(250–270)
480–570
(250–300)
400–445
(200–230)
660–700
(350–475)
400–440
(200–225)
520–600
(270–300)
Center Zone 410–480(205–253)
490–550
(254–287)
485–525
(251–273)
500–580
(260–305)
410–455
(207–237)
670–710
(357–385)
410–450
(205–230)
550–610
(285–310)
Front Zone 420–490(210–257)
500–560
(260–293)
490–530
(254–276)
515–590
(267–310)
420–465
(213–243)
680–720
(363–400)
420–455
(215–235)
570–620
(300–320)
Nozzle 425–500(215–260)
510–570
(265–298)
490–540
(254–282)
530–600
(275–315)
430–475
(220–250)
700–730
(370–395)
430–460
(220–240)
610–620
(320–325)
Melt Temperature 425–515(215–270)
510–570
(265–298)
490–540
(254–282)
530–615
(275–325)
430–495
(220–260)
700–725
(370–385)
430–475
(220–250)
610–635
(320–335)
Mold Temperature 140–200(60–90)
150–300
(65–148)
140–280
(60–137)
160–240
(70–115)
80–140
(25–60)
300–400
(150–200)
80–140
(25–60)
190–300
(90–150)
Drying Parameters
190 (90)
2–4 Hours
0 .01%–0 .15%
180 (82)
4–5 Hours
0 .10%–0 .20%
275 (135)
3–4 Hours
0 .02%–0 .04%
250 (125)
3–4 Hours
0 .02%
160 (70)
2 Hours
300 (150)
3–4 Hours
0 .10%
160 (70)
2 Hours
280 (135)
2–3 Hours
0 .01%–0 .20%
Nozzle Type General Purpose Nylon or Reverse Taper General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Injection Velocity1 2–5 in/sec; 50–127 mm/sec
Injection Pressure 1,000–2,000 psi; 7–14 Mpa
Back Pressure 50–100 psi; 0 .3–0 .7 Mpa
Screw Speed 25–75 RPM
Cushion 0 .125–0 .250 in; 3–6 mm
Screw Compression Ratio2 2 .0:1–2 .5:1
Comments
1 .
Venting Guidelines by Resin
• PC: .001"–.002" depth & .250" width
• PC/PSU: .002"–.003" depth & .250" width
• PES: .003"–.004" depth & .250" width
• PEI: .001"–.003" depth & .250" width
• PP: .001"–.002" depth & .250" width
• ABS: .0015"–.0025" depth & .250" width
• PEEK: .002"–.004" depth & .250" width
FIGURE 40 - Venting Guidelines
Vent Groove
Vent Land
Vent
FIGURE 44 - Venting guidelines
FIGURE 43 - Venting areas
20 Gravi-Tech
CHAPTER 5 | PROCESS OPTIMIZATION
Process optimization ensures a quality process and
minimizes cycle time.
DEFECTS
Design Guide 37
SOURCES
Mold Machine Material Process
Hot spots
Improper cooling
Venting plugged
Leaking check ring
Barrel too hot
Contamination
Too hot
No cushion
Hold pressure too low
Melt temperature
too high
Reduced transfer position
Back pressure too low
RECOMMENDED ADJUSTMENTS
Check venting
Add a flow leader
Insure cushion position
Insure proper screw
recovery
Add a foaming agent Increase hold pressure
Increase hold time
Reduce injection speed
Reduce melt temperature
Reduce mold
temperature
Increase mold
temperature
Sink
Root cause: Material is shrinking away from mold surface .
38 Gravi-Tech
SOURCES
Mold Machine Material Process
Venting impaired
Condensation
Heater band overriding
Wrong screw
configuration
Wet material
Contamination
Injection speed too fast
Residence time too long
Excessive decompression
RECOMMENDED ADJUSTMENTS
Increase gate size
Check mold surface
for condensation
Check for condensation
in feed throat
Check dry material
dew point
Dry material
Increase mold
temperature
Reduce melt temperature
Reduce back pressure
Reduce screw speed
Reduce decompression
Splay
• Silver streaks on part
Root cause: Material degradation
DEFECTS
Design Guide 39
SOURCES
Mold Machine Material Process
Venting impaired Leaking check ring
Heating band burned out
New lot
Contamination
Melt temperature too low
Hold pressure too low
Back pressure too low
Transfer position too high
Injection speed too low
RECOMMENDED ADJUSTMENTS
Clean mold surface
Check vents
Increase gate size
Increase melt
temperature
Increase mold
temperature
Increase hold pressure
Increase hold time
Increase injection speed
Increase back pressure
Decrease transfer
Surface Finish
Root cause: Material is not reproducing the mold surface finish.
40 Gravi-Tech
SOURCES
Mold Machine Material Process
Tooling damage Heater band overriding
Leaking check ring
Contamination
Wet material
Melt temperature
too high
Back pressure too high
No cushion
Pack pressure too high
Hold time too low
RECOMMENDED ADJUSTMENTS
Reduce gate size
Increase cooling in
gate area
Check gate for blockage
Check thermocouples for
continuity
Ensure cushion is
maintained
Dry material Reduce melt temperature
Increase hold pressure
Increase hold time
Reduce back pressure
Increase cooling time
Reduce tip temperature
Gate Vestige
Root cause: Material doesn’t have a clean break at gate .
https://www.avient.com/sites/default/files/resources/POL%2520IR%2520Presentation%2520-%2520BOAML%2520Basic%2520Materials%2520Conference%2520w%2520non-GAAP%252012%252011%25202014.pdf
PolyOne Corporation Page 4
PolyOne Commodity to Specialty
Transformation
• Volume driven,
commodity
producer
• Heavily tied to
cyclical end
markets
• Performance largely
dependent on non-
controlling joint
ventures
2000-2005 2006 - 2009 2010 – 2014 2015 and beyond
• Steve Newlin
appointed,
Chairman,
President and CEO
• New leadership
team appointed
• Implementation of
four pillar strategy
• Focus on value
based selling,
investment in
commercial
resources and
innovation to drive
transformation
• 20 consecutive
quarters of double-
digit adjusted EPS
growth
• Shift to faster
growing, high
margin, less cyclical
end markets
• Key acquisitions
propel current and
future growth, as
well as margin
expansion
• Established
aggressive 2015
targets
• Continue specialty
transformation
• Goal of $2.50
adjusted EPS by
2015, three times
the EPS generated
in 2011 of $0.82
• Drive double digit
operating income
and adjusted EPS
growth
PolyOne Corporation Page 5
Building &
Construction
13%
Industrial
12%
Transportation
18%
Wire & Cable
9%
Packaging
16%
Consumer
10%
HealthCare
11% Appliance
6%
Electronics &
Electrical
5%
2013 Revenues: $3.8 Billion
End Markets
2013 Revenues: $3.8 Billion
PolyOne
At A Glance
United
States
67%
Europe
14%
Canada
7% Asia6%
Latin
America
6%
Specialty
54%
PP&S
18%
Distribution
28%
$13
$31
$46 $46
$92 $96
$122
$195
$0
$50
$100
$150
$200
2006 2007 2008 2009 2010 2011 2012 2013
Specialty Operating Income
PolyOne Corporation Page 6
Old
PolyOne
*Operating Income excludes corporate charges and special items
2%
34% 43%
62%
65%
0%
20%
40%
60%
80%
100%
2005 2008 2010 2013 2014 YTD 2015
%
o
f O
pe
ra
tin
g
In
co
m
e*
JV's Performance Products & Solutions Distribution Specialty
65-75%
Specialty OI $5M $46M $87M $195M $191M Target
Mix Shift Highlights Specialty Transformation
Transformation 2015 Target
PolyOne Corporation Page 7
Confirmation of Our Strategy
The World’s Premier Provider of Specialized
Polymer Materials, Services and Solutions
Specialization Globalization
Operational
Excellence
Commercial
Excellence
PolyOne Corporation Page 8
Strategy and Execution Drive Results
$0.12
$0.27
$0.21
$0.13
$0.68
$0.82
$1.00
$1.31
'06 '07 '08 '09 '10 '11 '12 '13
‘06-‘13 EPS CAGR = 41%
EPS Share Price vs.
https://www.avient.com/sites/default/files/resources/POL%2520IR%2520Presentation%2520Jefferies%2520Conf%2520w%2520Non%2520GAAP%252008%252012%25202014.pdf
PolyOne Corporation Page 3
PolyOne Commodity to Specialty
Transformation
• Volume driven,
commodity
producer
• Heavily tied to
cyclical end
markets
• Performance largely
dependent on non-
controlling joint
ventures
2000-2005 2006 - 2009 2010 – 2014 2015 and beyond
• Steve Newlin
appointed,
Chairman,
President and CEO
• New leadership
team appointed
• Implementation of
four pillar strategy
• Focus on value
based selling,
investment in
commercial
resources and
innovation to drive
transformation
• 19 consecutive
quarters of double-
digit adjusted EPS
growth
• Shift to faster
growing, high
margin, less cyclical
end markets
• Key acquisitions
propel current and
future growth, as
well as margin
expansion
• Established
aggressive 2015
targets
• Continue specialty
transformation
• Goal of $2.50
Adjusted EPS by
2015, nearly double
2013 EPS
• Drive double digit
operating income
and adjusted EPS
growth
PolyOne Corporation Page 4
Building &
Construction
13%
Industrial
12%
Transportation
18%
Wire & Cable
9%
Packaging
16%
Consumer
10%
HealthCare
11% Appliance
6%
Electronics &
Electrical
5%
2013 Revenues: $3.8 Billion
End Markets
2013 Revenues: $3.8 Billion
PolyOne
At A Glance
United
States
67%
Europe
14%
Canada
7% Asia6%
Latin
America
6%
Specialty
54%
PP&S
18%
Distribution
28%
$13
$31
$46 $46
$92 $96
$122
$195
$0
$50
$100
$150
$200
2006 2007 2008 2009 2010 2011 2012 2013
Specialty Operating Income
PolyOne Corporation Page 5
Old
PolyOne Transformation
*Operating Income excludes corporate charges and special items
2%
34% 43%
62%
66%
0%
20%
40%
60%
80%
100%
2005 2008 2010 2013 2014 YTD 2015
%
o
f O
pe
ra
tin
g
In
co
m
e*
JV's Performance Products & Solutions Distribution Specialty
65-75%
Specialty OI $5M $46M $87M $195M $129M Target
Mix Shift Highlights Specialty Transformation
2015
Target
PolyOne Corporation Page 6
Confirmation of Our Strategy
The World’s Premier Provider of Specialized
Polymer Materials, Services and Solutions
Specialization Globalization
Operational
Excellence
Commercial
Excellence
PolyOne Corporation Page 7
-150%
-50%
50%
150%
250%
350%
450%
550%
POL S&P 500
Strategy and Execution Drive Results
$0.12
$0.27
$0.21
$0.13
$0.68
$0.82
$1.00
$1.31
'06 '07 '08 '09 '10 '11 '12 '13
‘06-‘13 EPS CAGR = 41%
EPS Share Price vs.
https://www.avient.com/sites/default/files/resources/POL%2520IR%2520Presentation%2520GS%2520w%2520non%2520GAAP%25205_21_14.pdf
Use of Non-GAAP Measures
Page 3
PolyOne Commodity to Specialty Transformation
• Volume driven,
commodity producer
• Heavily tied to cyclical
end markets
• Performance largely
dependent on non-
controlling joint
ventures
2000-2005 2006 - 2009 2010 – 2014 2015 and beyond
• Steve Newlin
appointed, Chairman,
President and CEO
• New leadership team
appointed
• Implementation of
four pillar strategy
• Focus on value based
selling, investment in
commercial resources
and innovation to drive
transformation
• 18 consecutive
quarters of double-
digit adjusted EPS
growth
• Shift to faster growing,
high margin, less
cyclical end markets
• Key acquisitions propel
current and future
growth, as well as
margin expansion
• Established aggressive
2015 targets
• Continue specialty
transformation
• Targeting $2.50
Adjusted EPS by 2015,
nearly double 2013
EPS
• Drive double digit
operating income and
adjusted EPS growth
Page 4
2013 Revenues: $3.8 Billion
End Markets
2013 Revenues: $3.8 Billion
Page 5
PolyOne
At A Glance
United
States
67%
Europe
14%
Canada
7% Asia6%
Latin
America
6%
Specialty
54%
PP&S
18%
Distribution
28%
$13
$31
$46 $46
$92 $96
$122
$195
$0
$50
$100
$150
$200
2006 2007 2008 2009 2010 2011 2012 2013
Specialty Operating Income
Building &
Construction
13%
Industrial
12%
Transportation
18%
Wire & Cable
9%
Packaging
16%
Consumer
10%
HealthCare
11% Appliance
6%
Electronics &
Electrical
5%
Old
PolyOne Transformation
*Operating Income excludes corporate charges and special items
2%
34% 43%
62% 64%
0%
20%
40%
60%
80%
100%
2005 2008 2010 2013 Q1 2014 2015
%
o
f O
pe
ra
tin
g
In
co
m
e*
JV's Performance Products & Solutions Distribution Specialty
65-75%
Specialty OI $5M $46M $87M $195M $60M Target
Mix Shift Highlights Specialty Transformation
2015
Target
Page 6
Confirmation of Our Strategy
The World’s Premier Provider of Specialized
Polymer Materials, Services and Solutions
Specialization Globalization
Operational
Excellence
Commercial
Excellence
Page 7
-150.00%
-50.00%
50.00%
150.00%
250.00%
350.00%
450.00%
550.00%
PolyOne S&P 500
Strategy and Execution Drive Results
$0.12
$0.27
$0.21
$0.13
$0.68
$0.82
$1.00
$1.31
'06 '07 '08 '09 '10 '11 '12 '13
‘06-‘13 EPS CAGR = 41%
EPS Share Price vs.