https://www.avient.com/sites/default/files/2020-12/excelite-1-page-case-study-putty-knife_0.pdf
Excelite OnePager Putty Knife
PUTTY KNIFE
MANUFACTURER
N O R T H A M E R I C A
• Reduce current scrap rate of 30%
• Eliminate prominent sink marks
• Minimize random short shots
• Reduced scrap rate to 1%
• Eliminated sink marks
• Improved mold fill
• Improvement in cell structure increased cell
density and dimensional stability during critical
cooling time
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
AVIENT SOLUTION
SCRAP RATE + SINK MARK REDUCTION
LEARN MORE*Note – all compared to previous CFA
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-10/Syncure XLPE 200 Series DBDPE-free Grades Product Bulletin.pdf
With excellent temperature ratings and flame
performance, these flame retardant polymers are
used for insulation in low voltage cable systems,
such as building wires, tray cables, and service
entrance cables.
KEY CHARACTERISTICS
• DBDPE-free
• Excellent flame performance
• Resistance to heat, oil, creep, and abrasion
• Temperature rating up to 90°C
• High extrusion speeds
• UL 44 compliant
Copyright © 2023, Avient Corporation.
This literature shall NOT operate as permission, recommendation, or inducement to practice any patented invention without permission of the patent owner.
1.844.4AVIENT
www.avient.com
System Syncure XLPE
S200FH
Syncure XLPE
S200FV
Applications Building Wire, Tray Cable,
Service Entrance
Building Wire, Tray Cable,
Service Entrance
Specification UL 44 UL 44
Wire Type RHW-2, RHW, RHH, XHHW-2,
XHH, XHHW, SIS RHW, RHH, RHW-2
Components
78% S1054A
22% SC5400-0002 RoHS
MB ALT FR
50% S1054A
50% SC5400-0003 RoHS
MB ALT FR
Features Horizontal Flame, DBDPE-free VW-1, DBDPE-free
General Properties
Specific Gravity (g/cm3) 1.01 1.31
Hardness Shore D, 10sec 47 48
Gel % 68 70
Tensile Properties
Tensile Strength (psi) 2800 3200
Elongation % 400 470
Tensile Retention % 95 100
Elongation Retention % 90 93
Electrical
Dielectric Strength (V/mil) 1000 1200
Dielectric Constant 2.31 2.61
Dissipation Factor % 0.0012 0.0043
Thermal
Temperature Rating °C 90 90
Heat Deformation % 10 5
TECHNICAL PROPERTIES
https://www.avient.com/sites/default/files/2020-12/excelite-one-pager-pallet-manufacturer.pdf
A M E R I C A & A S I A
• Eliminate voids in plastic that create quality issues
• Reduce high scrap rates due to sink marks
• Improve low strength-to-weight ratio due to voids
• Reduce long cycle times
• Run more fractional melt / low melt flow resins
• Improved cell structure and physical properties
• Removed sink marks to reduce scrap rates
• Improved gas retention when used with N2
physical foam
• Reduced short shots for lower scrap rates
• Improved melt flow and created a more
controllable foaming process
• Provided greater ability to process low melt flow
resins
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-10/Paint Sprayer Application Snapshot_0.pdf
INDUSTRIAL
EQUIPMENT OEM
P A I N T S P R A Y E R
• Meet or exceed UL94 V-2 flame rating
• Able to interact with existing bulk chemistry without
compromising functionality or brand color and aesthetics
• Deliver cost targets while providing operational efficiency
and a working capital strategy
• Accelerate product development timeline, and provide
UL94 testing verification prior to production trials
• Achieved all flame rating requirements and
assisted with regulatory approvals
• Developed a proprietary Smartbatch solution that
minimized potential effects from interaction with
current bulk chemistries
• Provided needed support with qualification process
and testing requirements, saving time and cost
• Afforded on-going support with A2LA test labs,
sampling, and lot-to-lot consistency with exacting
performance
Smartbatch™ Formulation: Cesa™ Flame
Retardant Additives and OnColor™ Colorants
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-processing-guide.pdf
Increase injection rate
4.
Increase injection rate
3.
Increase injection rate
3.
https://www.avient.com/sites/default/files/2020-08/colormatrix-flexcart-mini-liquid-metering-system-flyer-1.pdf
What is the range of liquid addition rate?
ATTRIBUTE PC
PUMP
PERI
PUMP
CMG
3000
CMG
5000
Delivery throughput – Low – –
Metering throughput High Low – –
Volumetric/gravimetric V V V V/G
Data export/network – – No Yes
Touch screen – – No Yes
Multiple log-in levels – – No Yes
The range of progressing
cavity pump rates attainable
can be used to determine
the correct size of pump.
PC PUMP RATE (cc/rev) 0.09 0.28 0.87 2.6 5.2
RECOMMENDED OUTPUT
RANGE (g/min) 0.9–9 2.8–28 8.7–87 26–260 53–520
MAX PUMP OUTPUT (g/min) 18 56 174 520 1040
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-08/2020-composite-springs-product-selection-install-guide.pdf
PRODUCT SELECTION & INSTALLATION GUIDE
COMPOSITE
SPRINGS
VIBRATORY CONVEYORS
AND SEATING
FEATURE BENEFIT
• Exceptional fatigue resistance
• Corrosion resistance
• Creep resistance
Fewer failures for longer spring life, less frequent
replacement, and a more reliable end product
• High strength-to-weight ratio—less than half
the weight of steel
• High spring rate and deep deflection
• Custom designs to support off-axis loads
Stronger springs can mean fewer are needed
in an application for overall cost savings
• Common sizes in inventory
• Custom design and finishing capabilities
Fast, dependable service, ready-to-install product
and customization options to boost your
manufacturing efficiency
PRODUCT
DESCRIPTION
Thermoset composite springs from Avient are
engineered with proprietary vinyl ester or epoxy
resins and unidirectional fiber reinforcement
technologies.
The endurance limit was defined when the springs reached
1.5+ million cycles with no loss of spring rate
Spring rate adjustments: The spring rate or stiffness for
each cross section (thickness x width) is adjustable via the
free length of the spring (see illustration).
https://www.avient.com/sites/default/files/2023-11/Cesa Clean Processing Usage Guide.pdf
GUIDELINES FOR USING CESA CLEAN ADDITIVES
• Cesa Clean works best when molded maintaining normal (injection)
pressure/shear
• For best results, Avient recommends a “Running Color Change”
which eliminates breaks in the molding cycle
• Since the Cesa Clean concentrate will expand, it is recommended
to reduce the shot size by 20%
• It is designed for use at a let-down ratio (LDR) of 3.0% or (33:1); however,
use rate can vary depending on the severity of the contamination but
typically is 2.0–4.0% (a use rate higher than 6.0% may not have any
positive affect on the cleaning performance)
• Using Cesa Clean as a routine part of your color change rotation will
allow faster changes and consume a minimal amount of raw material
- Note: If the manifold is not cleaned routinely, this process may be
more time consuming and additional material will be required
• It is best to process at your normal polymer processing temperatures
- For best performance, stock temperature should be at least 400°F
- If 400°F is achieved during the purging process, no additional
activation will occur during the reprocessing of regrind
- All parts produced during the “Running Purge Cycle” should be
captured as regrind, resulting in a scrap-free color change
- If using sequential gates, open and close all gates at the same time
while purging the tool
- If contamination appears to be coming from one gate, open and
close first, and for an extended period of time, to force more material
through this location
- When cleaning in this manner, pay close attention to shot size
- Parts containing the previous or new color plus any Cesa Clean
can be used as regrind
INTRODUCING CESA CLEAN TO YOUR PROCESS
Hand Blend
• Hand weigh enough of the Cesa Clean and
natural resin mix to equate to 3–5 times the
barrel capacity
• Use rate should be 3.0% or 33:1 for routine
cleaning
• For difficult-to-clean tooling, or tooling which
is not routinely cleaned, start at 4.0% or 25:1
• Note: Do not attempt to vacuum load more than
15 feet from source as stratification/separation
may occur
Volumetric Feeder
• Calibrate feeder to dispense 3.0% or 33:1 for
routine cleaning
• For difficult-to-clean tooling, or tooling which
is not routinely cleaned, start at 4.0% or 25:1
• This style of feeder is highly recommended for
at-the-throat metering of Cesa Clean
Blending Units
Most blenders have an extra bin for an additive
• Fill the additive bin with Cesa Clean
• Set blender to introduce the Cesa Clean at
2.0 to 4.0%
• Note: Do not air convey any further than 15 feet
as Cesa Clean has a high density and may separate
from the mix.
GETTING STARTED
TIMING IS THE KEY TO A RUNNING
COLOR CHANGE
Hand Blend
• Have the purge blend ready to load
• If hopper contains a mixture of resin, color and/
or regrind, it should be run dry or drained before
beginning the color change, keeping the screw
full so press cycle continues
• Run the main resin hopper dry or shut off hopper
to hand feed at the throat
• Once press is clean, slide hopper in place
and proceed with next color-resin blend
• The next color can be added while Cesa Clean is
still in the barrel
• When splay is no longer visible in parts, reset shot
size, parts should be ready to pack
(Single) Volumetric/Gravimetric Metering Unit
at the Throat
• Empty and clean feeder while press continues
to run
• Add Cesa Clean to the feeder color hopper and
calibrate to a 3.0% use rate
• When press is clean, start next color
• When splay is no longer visible in parts, reset shot
• Note: If an open/unused secondary feeder is
installed, use it for the Cesa Clean concentrate
Central Blending Unit
• Thoroughly clean unit while continuing to mold
parts, keeping a resin feed to the press
• Using a clean open hopper or regrind hopper, add
the Cesa Clean concentrate
• Set blender for additive/color to 3.0%
• Once press is clean, drain hopper and/or central
blending unit while continuing to mold parts
• Begin new color and continue to mold parts
• When splay is no longer visible in parts, reset shot
Process Adjustments That Can Help
• Increase back pressure
• Increase screw speed
• Increase injection speed (in some tools maximum
injection speed can facilitate cleaning)
• Reduce mold close time (faster cycle)
• Always remember a stock temperature of 400°F
is essential
When press and tool are clean, return all settings to
standard production process profile.
https://www.avient.com/sites/default/files/2025-01/Maxxam NHFR Non-Halogen Flame Retardant Polyolefins - Product Selector Guide EMEA.pdf
Our
range includes both standard and custom solutions that comply
with UL 94 V-2, V-0, and 5VA ratings, with many grades offer
high Relative Thermal Index (RTI) ratings and a Glow Wire
Flammability Index (GWFI) up to 960°C.
UL 94 V-2, V-0, and 5VA ratings
• Elevated RTI ratings and GWFI (IEC 60695-11-10)
up to 960°C
• Injection molding and extrusion grades
• Low dielectric performance with
selected formulations
• Good recyclability
• Colorable
KEY CHARACTERISTICS
https://www.avient.com/sites/default/files/2024-09/Maxxam FR Polyolefin Formulations - Product Overview.pdf
A range of standard and
customized solutions conforming to UL 94 V-2,
V-0 and 5VA performance ratings are available.
Many grades in the portfolio offer elevated
Relative Thermal Index (RTI) ratings and Glow Wire
Flammability Index (GWFI) up to 960°C.
KEY CHARACTERISTICS
• UL 94 V-2, V-0, 5VA ratings and elevated
RTI ratings
• GWFI (IEC 60695-11-10) up to 960°C
• Comparative Tracking Index (CTI) PLC 0,
600V ratings
• Injection molding and extrusion grades
• Non-halogen grades available
• Low dielectric performance with selected
formulations
• Good recyclability
• Colorable
MARKETS & APPLICATIONS
Applications that require flame retardant
performance including:
• Transportation: Interior components, seat
components, door panels, aircraft interiors,
railway interiors, boat interiors
• Construction & Building Materials: Cable
insulation, pipes and fittings, insulation
materials
• Consumer – Appliance casings, housings,
covers, fume hoods, battery packages, furniture
• Industrial Equipment: Machine housings
• Energy, Electrical & Electronic, E-Mobility:
Battery frames, electrical housings, connectors
• Telecommunication: Cable management
• Packaging: Transportation of sensitive goods
• Healthcare: Medical device housings and
components
PRODUCT BULLETIN
MAXXAM FR FLAME RETARDANT POLYOLEFIN FORMULATIONS
Non-halogenated Halogenated
PP Homopolymer Copolymer Homopolymer Copolymer
Unit Unfilled Glass Fiber Mineral Unfilled Glass Fiber Mineral Unfilled Glass Fiber Mineral Unfilled Glass Fiber Mineral
Characteristic Talcum Talcum Talcum Talcum
Reinforcement Mass-% 0 5–30 5–30 0 20–30 5-20 0 5–30 5–20 0 5–30 5–20
Colorable – ++ ++ + ++ ++ + + + + + + +
Density g/cm3 0,9–1,08 1,28–1,37 0,98–1,55 0,92–1,06 1,25–1,35 0,95–1,28 0,94–1,04 1,3–1,55 1,01–1,42 0,96–1,01 0,94–1,58 0,95–1,46
Tensile Strength MPa 25–30 30–70 25–35 16–22 40–65 15–25 25-–35 30–70 25–35 20–24 20–55 -25
E-Modulus (Tensile) MPa 1600–2500 2500–8200 2500–4000 800–1200 2000–8000 1600–3000 1300–2000 3000–8900 1900–3500 1000–1400 1200–7500 1500–3000
Izod Impact 23°C notched % 2,0–4,5 3,5–7,5 2,5–4,5 5–40 2,5–18 2,5–6 2,5–4,5 3,5–6,0 3,0–7,0 4,0–40 2,5–16 2,5–10
Max.