https://www.avient.com/sites/default/files/2023-10/2023 Syncure Wire and Cable Product Selection Guide.pdf
Syncure™ XLPE
Cross-linkable
Polyethylene
Formulations
FOR LOW VOLTAGE CABLES
PRODUCT SELECTION GUIDE
Syncure™ XLPE
MOISTURE CROSS-LINKABLE POLYETHYLENE INSULATION FOR LOW VOLTAGE CABLE SYSTEMS
SYSTEM S100FH S100FH-XUV S100FH-UV S100FV S100FV-UV S112NA S120NA S200FH S200FV
Applications Building Wire,
Building Wire,
Photo-Voltaic (PV)
Wire
Building Wire,
Teck-90 Pipe and Tube Building Wire, Tray Cable,
Service Entrance
Building Wire, Tray Cable,
Service Entrance
Specification UL 44 UL 44 UL 44, UL 4703 UL 44 UL 44 CSA 22.2 Suitable for
NSF 61 UL 44 UL 44
Wire Type XHHW-2, RHW-2, USE-2,
XHHW-2, RHW-2, USE-2,
SIS
XHHW-2, RHW-2,
USE-2, SIS, PV
XHHW-2, RHW-2,
XHHW-2, RHW-2,
USE-2, SIS, PV RW-90, Teck-90 – RHW-2, RHW, RHH,
XHHW-2, XHH, XHHW, SIS RHW, RHH, RHW-2
Components % 83% S1054A
17% V0022G RoHS
83% S1054A
17% V0022G-UV RoHS
70% S1054A
30% V0022G-UV RoHS
50% S1054A
50% V0044G RoHS
50% S1054A
50% V0044G-UV RoHS
95% S1054A
5% S1000B
95% S1016A
5% S1037B
78% S1054A
22% SC5400-0002 RoHS
MB ALT FR
50% S1054A
50% SC5400-0003 RoHS
MB ALT FR
Features Horizontal
Flame
Horizontal Flame,
UV Resistant,
Colors Possible
Horizontal Flame,
FV-1 Flame, UV Resistant,
Colors Possible
VW-1 VW-1, UV Resistant,
Colors Possible Non-FR Rigid Pipe Applications Horizontal Flame,
DBDPE-free VW-1, DBDPE-free
GENERAL PROPERTIES
Specific Gravity 1.01 1.02 1.10 1.31 1.31 0.92 0.95 1.01 1.31
Hardness Shore D,
10 Seconds 47 47 47 48 48 47 59 47 48
Gel 68 68 70 70 70 72 72 68 70
TENSILE PROPERTIES
Tensile Strength
(psi) 2800 2500 2650 3200 2650 2800 4500 2800 3200
Elongation % 400 400 540 470 540 400 80 400 470
Tensile
Retention % 100 100 97 110 110 95 75 95 100
Elongation
Retention % 90 90 94 100 100 90 75 90 93
ELECTRICAL
Dielectric
Strength (V/mil) 1000 1400 1400 1200 1200 1000 – 1000 1200
Dielectric
Constant 2.31 2.45 2.61 2.61 2.61 2.24 2.1 2.31 2.61
Dissipation
Factor % 0.0012 0.0080 0.008 0.0043 0.0043 0.0008 0.002 0.0012 0.0043
THERMAL
Temperature
Rating °C 90 90 90 90 90 90 125 90 90
Heat
Deformation % 10 5 5 5 5 10 10 10 5
The Syncure™ XLPE portfolio is a two-step, silane-
grafted, moisture cross-linkable polyethylene system.
FEATURES
• Ambient curing
• Flame performance
• Resistant to heat, oil, creep and abrasion
• Low temperature properties
• Temperature ratings up to 125°C
• Low capital investment
• High extrusion speeds
• UL/CSA bulletins
1.844.4AVIENT
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Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2023-01/Disinfectant Resistant Trilliant and Versaflex HC Materials Program Bulletin_0.pdf
Trilliant™ HC high performance formulations were
developed for specific healthcare enclosure needs,
including:
• Chemical resistance to common disinfectants
• UL 94 ratings of 5VA at 3.0, V-0 at 1.5 mm &
V-1 at 0.75 mm
• Retained color aesthetics after chemical
exposure
• Ability to utilize existing PC/PET & COPE tooling
Tested using an adaptation from ASTM D543 for
environmental stress cracking resistance (ESCR),
15 bars of each material were placed into jigs at
1% and 2% strain.
Fully fractured bars were given the
lowest rating.
https://www.avient.com/sites/default/files/2020-07/sem-w-c-solutions-for-optical-fiber-cable-product-bulletin-a4.pdf
Gel migration is measured using a quantitative internal method
* 6151 can be supplied with UV protection
* Values concluded from the simulation of materials rheological data and modelling standard extrusion tooling
Pressure: can affect extruder performance, higher pressure gives a lower output at the same rpm
Shear rate: has a relation with self-cleaning of the walls and mixing conditions
Stress: can affect the surface of the product, less stress gives a better surface aspect
MIGRATION OF GEL COMPOUND
Gel Compound ECCOH™ 6151* ECCOH™ 6153 UV ECCOH™ 6154 UV
Unigel Average Good Excellent
Teroson Average Excellent Good
Itcogel Average Good Excellent
ECCOH™ 6151 ECCOH™ 6153 UV ECCOH™ 6154 UV
∆P (bars) 101 63 60
Shear Rate (1/s) 9 9 9
Stress (kPa) 127 79 75
Application example:
Gel-filled stranded loose tube optical fiber cable
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Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2020-10/excelite-im-product-bulletin-americas-1.pdf
This process
allows greater control over production tolerances,
which can lead to reduced scrap rates, improved
quality and optimized processing capabilities.
In
fact, case studies have shown scrap rates can be
reduced from 30% to less than 1%.