https://www.avient.com/products/polymer-additives
Thermoplastic Elastomers: GLS™ Versaflex™
TPEs that are ideal for healthcare, consumer goods and cutting-edge electronics such as wearables
https://www.avient.com/sites/default/files/2020-10/case-study-nymax-rigid-phone-case.pdf
LEADING OUTDOOR
PRODUCTS OEM
P R O T E C T I V E P H O N E C A S E
• Alternative to traditional PC/ABS for improved toughness
and chemical resistance
• Substrate must have improved bondability to a protective
TPE overmold
• Looking for a differentiated “feel”
• Offered a proven expertise in selecting the
right combination of substrate polymer, TPE
for overmolding, and color concentrate for
optimal processing and performance
• Provided custom solution after collaborating
with molders and OEM through on-site trials
and troubleshooting support
• Enabled the customer to expand their
offering for the outdoor consumer market
• Custom Nymax™ PA6 Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-02/versaflex-wireless-charger.pdf
WIRELESS
CHARGER BRAND
W I R E L E S S C H A R G E R
• Good surface finish
• UV and stain resistance
• Abrasion resistance
• Bonding to PC
• Provided total solution for product with
excellent surface results plus on-site
technical support to improve customer’s
yield
• Improved excellent UV and stain resistance
performance to meet stringent requirements
• Delivered outstanding anti-abrasion and
anti-scratch performance
Versaflex™ CE 3130-80N TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/thermoplastic-elastomers/versaflex-non-blooming-tpes-consumer-electronics
https://www.avient.com/sites/default/files/2020-07/versaflex-bvm-resuscitator-bag.pdf
Versaflex - BVM Resuscitator Bag
BAG-VALVE-MASK (BVM)
MANUFACTURER
R E S U S C I T A T O R B A G
• Compatible gamma sterilization process
• Achieve desired elastomeric properties
• PVC-free formulation
• FDA, ISO 10993, USP VI compliant
• Repeatable injection molding process
• Complemented customer expertise with
technical support in material selection, part &
tool design, and process development
• Customized TPE offered customer an
alternative to vinyl without sacrificing
performance
• Improved process efficiency and overall
system costs through injection molding method
Customized Versaflex™ TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-05/reSound R - Bic Razor Handle - Application Snapshot_NEW.pdf
BIC
S O L E I L C L I C K 5 W O M E N ’ S
R A Z O R H A N D L E
• Recycled material
• Good colorability
• Soft, grippy feel for razor handle
• Overmolds on to ABS
• Comparable performance to traditional TPE
• Collaborated with BIC to develop a custom
thermoplastic elastomer grade with 62% recycled
content
• Enabled BIC to work towards its sustainability
commitment to use 50% non-virgin petroleum
plastic by 2030
• Increased overall recycled content in the Soleil
Click 5 Women’s Razor to 40%
Custom reSound™ REC Recycled Content
TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-12/Versaflex CE -Gaming Wheel - Case study Snapshot.pdf
GLOBAL CONSUMER
ELECTRONICS BRAND
G A M I N G W H E E L G R I P
• Soft touch feel
• Good bonding with PC+20GF substrate
• Non-blooming surface finish
• Replaced leather with a TPE to improve
production efficiency through overmolding
• Provided a recyclable alternative to silicone,
giving the customer the choice of more
sustainable grip material
• Offered durable solution with good wear
resistance and excellent chemical and oil
resistance
Versaflex CE TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-09/versaflex-low-adhesion-build-up-solution-product-bulletin.pdf
Versaflex™ CF Low Adhesive Build-up TPE
for Protective Film Tack Layer
Protective films guard the surface of finished goods
from initial fabrication through assembly, shipment,
storage, and installation.
Versaflex™ CF 6668 low adhesion build-up TPE for
protective film meets that need.
KEY CHARACTERISTICS
• High initial adhesion on steel, PMMA, and various
other substrates
• Stable and low adhesion build-up over time to
prevent residue
• Low unwinding force for improved efficiency
when pasting film
• Good gel control
• One-step extrusion processing to improve
manufacturing efficiency
• Reduced VOC emissions compared to current
solvent-based coating technology
• Can be recycled as a thermoplastic material
APPLICATIONS
The low adhesion build-up performance of Versaflex
CF 6668 TPE makes it ideal for use in protective films
for high-end applications including:
• Appliance
• Household furniture
• Building & construction
• Automotive
PRODUCT BULLETIN
www.avient.com
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2023-10/2023 Hammerhead Application _ Install Guide.pdf
GL
AS
S/
EP
OX
Y
TA
B
M
AT
ER
IA
L
N
O
T
AB
BREAK
Hammerhead with
5 lb/ft3 (80 kg/m3)
420 lbs
191 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
2 in
370 lbs
168 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
332 lbs
151 kg
984 lbs
446 kg
Glass/Polyester
with Balsa Core
1298 lbs
589 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 501 lbs
227 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
Core Density -
ITW Plexus MA420
Adhesive
NA 839 lbs
381 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 1156 lbs
524 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
Crestomer
1152PA Adhesive
NA 1530 lbs
694 kg
Hammerhead with
8 lb/in3 (135 kg/m3)
Core Density -
Crestomer
M1-30 Adhesive
NA 1471 lbs
667 kg
Mixed Conditions
ADHESIVE
DESCRIPTION
ADHESIVE
GRADE MANUFACTURER
AVERAGE
BOND
STANDARD
DEVIATION
FAILURE
MODE
BEST ADHESION
2k Urethane 75421 Lord 2281 psi
15.73 MPa
184 psi
1.27 MPa
Substrate
Cohesive
2k Acrylic SA1-705 GRY1 AccraLock 2211 psi
15.24 MPa
78 psi
0.54 MPa Substrate
2k Acrylic Plexus MA420 ITW 2171 psi
14.97 MPa
262 psi
1.81 MPa Substrate
2k Acrylic SA10-05 Blk1 AccraLock 2102 psi
14.49 MPa
138 psi
0.95 MPa Substrate
2k Urethane 75451 Lord 2047 psi
14.11 MPa
68 psi
0.47 MPa Cohesive
2k Acrylic SA1-705 GRY 1:2 AccraLock 1966 psi
13.56 MPa
68 psi
0.47 MPa Substrate
2k Acrylic Scotchweld 8010 3M 1907 psi
13.15 MPa
61 psi
0.42 MPa Adhesive
Cyanoacrylate Gorilla Glue Gorilla Glue 1885 psi
13.00 MPa
432 psi
2.98 MPa Cohesive
2k Acrylic Crestabond PP-04 Scott Bader 1873 psi
12.91 MPa
281 psi
1.94 MPa Substrate
2k Acrylic SA10-05 Blk 10:2 AccraLock 1779 psi
12.27 MPa
127 psi
0.88 MPa Cohesive
2k Urethane 75422 Lord 1716 psi
11.83 MPa
190 psi
1.31 MPa
Cohesive
Adhesive
2k Urethane 75452 Lord 1535 psi
10.58 MPa
98 psi
0.68 MPa Adhesive
2k Methacrylate Polyfuse Icon
Containment
1610 psi
11.10 MPa
98 psi
0.68 MPa Adhesive
INTERMEDIATE ADHESION
2k Acrylic FA10-05 Blk
C010817 AccraLock 724 psi
4.99 MPa
58 psi
0.40 MPa Cohesive
2k Acrylic FA10-05 Blk1 AccraLock 722 psi
4.98 MPa
44 psi
0.30 MPa Cohesive
2k Epoxy Loctite Epoxy
Instant Mix Loctite 508 psi
3.50 MPa
81 psi
0.56 MPa Adhesive
2k Epoxy Gorilla Glue Epoxy Gorilla Glue 341 psi
2.35 MPa
198 psi
1.37 MPa Adhesive
NOT RECOMMENDED
2k Epoxy Loctite Epoxy
Marine Loctite 0 0 No bond
ADHESIVE SELECTION
Brands identified are owned by the manufacturers of the adhesive products.
1 surface sanded with 220 grit scuff prep 2 surface primed with 459T
FASTENER TYPE BENEFITS CONSIDERATIONS
Through-Bolting Best mechanical
locking system
Need back side
access to panel
Screw-In Anchor Highest pullout
strength Requires pilot hole
Cup Washer Spreads
compressive load
Requires relief hole;
For substructure and
hard point attachment
Wide Grip
(Bulb-Style)
Rivet
Ease of use—no
installation torque
limitations
For lower
load attachments
Sheet Metal or
Wood Screw
Readily available,
low cost
Penetrate both skins
for improved pullout
Shoulder Washer Limits
compressive load
Requires relief hole;
For substructure and
hard point attachment
For more information on installation, adhesives, and fasteners
for specific applications, please contact Avient.
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability
Overmolding with TPEs gives consumers a better grip
However, the original TPE that the company selected caused issues during 2K molding.
For this manufacturer, another appealing aspect of working with this material was Avient’s dedicated TPE production line in Spain, which is used solely to manufacture TPEs for overmolding applications.
https://www.avient.com/knowledge-base/case-study/lawn-and-garden-maker-adds-appeal-profitability?ind[]=21537
Overmolding with TPEs gives consumers a better grip
However, the original TPE that the company selected caused issues during 2K molding.
For this manufacturer, another appealing aspect of working with this material was Avient’s dedicated TPE production line in Spain, which is used solely to manufacture TPEs for overmolding applications.