https://www.avient.com/sites/default/files/2021-01/case-study-one-pager-lubrione-switchgear-plunger.pdf
Material needs to:
• Pass ampere test at 10A and 16A conditions
• Pass glow wire test at 750°C at 1.5mm thickness
• Have a lubrication effect and dimensional stability at an elevated
temperature of 110°C
• Meet test criteria of 250K cycles switch on/off without failure or
dimensional changes
• Reduced risk of shock by replacing brass with polymer
formulation that met all key electrical and functional
performance criteria
• Eliminated the need for secondary lubricant due to self-
lubricating properties of LubriOne materials
• Enabled in-house molding which removed reliance on
external part supplier and allowed direct management
of global inventory levels
LubriOne™ Internally Lubricated Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/lubrione-internally
https://www.avient.com/news/avient-design-and-georgia-tech-students-team-innovate-polystrand-composites
Our expanding portfolio of offerings includes colorants, advanced composites, functional additives, engineered materials, and Dyneema®, the world’s strongest fiber™.
https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
NYMAX™ POLYMER
FORMULATIONS
PRIME & RECYCLED
NYLON THERMOPLASTICS
PROCESSING GUIDE
2 Nymax Polymer Formulations
Nymax™ and Nymax™ REC Formulations
Nymax™ thermoplastics include prime and recycled nylon formulations in both unfilled grades and
with various levels of glass fiber and mineral reinforcements.
Additional draft may be required
for grained/textured surfaces.
4 Nymax Polymer Formulations
Incomplete Fill
Melt and/or mold
too cold
• Increase nozzle and barrel temperatures
• Check thermocouples and heater bands
Mold design
• Enlarge or widen vents and increase number of vents
• Check that vents are unplugged
• Check that gates are unplugged
• Enlarge gates and/or runners
• Perform short shots to determine fill pattern and
verify proper vent location
• Increase wall thickness to move gas trap to
parting line
Shot size
• Adjust transfer position to 98% full
• Increase cushion
Brittleness
Wet material
• Check moisture.
Degraded/
overheated
material
• Decrease melt temperature
• Decrease back pressure
• Use smaller barrel
• Decrease injection speed
Gate location
and/or size
• Relocate gate to nonstress area
• Increase gate size to allow higher flow rate
and lower molded in stress
Fibers/Minerals on
Surface or Uneven
Surface Appearance
Melt temperature
too low
• Increase injection speed
Insufficient packing • Increase hold pressure and time
Processing Guide 5
Sink Marks
Part geometry
too thick
• Reduce wall thickness
• Reduce rib thickness
Melt too hot • Decrease nozzle and barrel temperatures
Insufficient
material volume
• Increase packing pressure
• Increase gate size
Flash
Injection pressure
too high
• Decrease injection pressure
• Increase clamp pressure
• Increase transfer position
Excess
material volume
• Adjust transfer position
• Decrease pack pressure
• Decrease shot size
Melt and/or mold
too hot
• Decrease screw speed
Loose clamp • Reset mold height
• Increase clamp tonnage
Shrink
Too much
shrink
Too little
shrink
• Decrease cooling time
6 Nymax Polymer Formulations
Burning
Process related
Mold design • Clean, widen and increase number of vents
• Increase gate size to reduce shear
Wet material
• Check moisture.
https://www.avient.com/sites/default/files/2022-03/CESA Release Product Selector Guide.pdf
CESA™ Release Additives
Lubrication
PRODUCT SELECTION GUIDE
CESA RELEASE – STANDARD OFFERINGS
POLYMER FAMILY MATERIAL PRODUCT NAME DOSAGE
Polyolefin PEA0820046 CESA Release PEA0820046 0.5–2.5%
Polypropylene PPA0820053 CESA Release PPA0820053 0.5–2%
Polyamide ABA0820031 CESA Release ABA0820031 1–3%
Polyester NGA0820008 CESA Release NGA0820008 1–2%
Polycarbonate NCA0820014 CESA Release NCA0820014 1–2%
Styrenic SLA0820008 CESA Release SLA0820008 1–5%
TPU RUA0820025 CESA Release 20025 0.5–2%
CESA Release additives can be used in combination with other CESA masterbatches, and formulations can be customized for most applications.
Certain polymers under certain mold conditions can
stick to the mold, leading to broken or deformed
parts.
https://www.avient.com/sites/default/files/2022-03/CESA Extend Product Selector Guide.pdf
CESA™ Extend Additives
Chain Extension
CESA EXTEND – STANDARD OFFERINGS
PRODUCT SELECTION GUIDE
POLYMER FAMILY MATERIAL PRODUCT NAME PRODUCT TYPE DOSAGE
Nylon ABA0698501 CESA Extend 78501L Linear 1–6%
Nylon ABA0698502 CESA Extend 78502X Branched 1–6%
Polyester NBA0698490 CESA Extend 58490 Linear 1–6%
Polyester NBA0820023 CESA Extend NBA0820023 Branched 1–6%
Polycarbonate NCA0820004 CESA Extend 90032 Linear 1–6%
Polycarbonate NCA0820005 CESA Extend 90033 Branched 1–6%
TPU RUA0698460 CESA Extend 88460 Linear 1–6%
TPU RUA0698455 CESA Extend 88455 Branched 1–6%
CESA Extend additives can be used in combination with other CESA masterbatches, and formulations can be customized for most applications.
CESA™ Extend additives are a technically advanced
chemistry to boost the intrinsic viscosity (IV) of
polycondensation polymers.
https://www.avient.com/sites/default/files/2025-03/ColorMatrix Optica PET Recycle Blue Toners Product Bulletin.pdf
PRODUCT BULLETIN
ColorMatrix™ Optica™
PET Blue Toners & Colors For Enhanced Recyclability
ColorMatrix™ Optica™ patented liquid blue toners
and colors are formulated for improved heat
stability and are designed for addition to PET
preforms or rPET to correct and reduce yellowing
that occurs during the recycling process.
This process can lead to a degradation of the PET
over time and a shift in color, often manifested
as increased color variability or yellowing, which
is undesirable in food and beverage packaging.
THE SOLUTION
When added to PET preforms or rPET, ColorMatrix
Optica blue toners and color formulations work to
correct any yellowing or color variation, resulting
in packaging that maintains a neutral or blue color
with improved quality and performance.
https://www.avient.com/sites/default/files/resources/Novel_Thermoplastic_Elastomers_with_Universal_Bonding_Characteristics.pdf
Polarity of the substrate dictates the chemical nature of the
thermoplastic elastomer and hence the properties and the performance of the thermoplastic elastomer.
https://www.avient.com/center-of-excellence/avient-europe-middle-east-and-africa
We can help you discover firsthand how our broad range of specialty thermoplastics, additives, colorants and services, coupled with considerable experience and insights, can support your company’s efforts.
More
Increasing Supply Security for Medical Plastics
Minimize the risk of supply disruptions for healthcare plastic colorants and functional additives
More
Advanced Composites Explained
This comprehensive guide covers everything from the basics of composites to the properties, advantages, and common applications.
https://www.avient.com/sites/default/files/2024-04/Glucose Monitor Case Study Snapshot.pdf
CONTINUOUS GLUCOSE
MONITORING OEM
C G M S Y S T E M M O N I T O R
• Provide color options that work within a limited existing
pigment set
• Offer regulatory support in achieving approval for new
color formulations
• Shorten development time to gain faster approvals and
realize lower costs
• Offered color options that met desired
aesthetics and moods utilizing the approved
pigment set while creating a distinct color
difference from an existing device
• Provided support in achieving regulatory
approvals, resulting in significant cost and
time savings
• Compressed the timeline through on-site
color visualization, exploration, and
formulation of new colors
ColorWorks™ Design Center, Phoenix, AZ
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
COLOR DEVELOPMENT + COMPLIANCE
LEARN MORE
Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2022-03/Trilliant HC Electrically Conductive Formulations for Pipette Tips Application Bulletin.pdf
In automated systems, pipette tips are often
made of conductive polymer materials, enabling
the tip to sense the liquid and accurately measure
the correct amount of liquid being transferred.
Conductive pipette tips must meet
demanding performance criteria and therefore
require a polymer solution with a unique, and often
difficult to achieve, blend of properties.